2001 Hyundai Elantra

ON APRIL 14, 2009, HYUNDAI MOTOR CORPORATION SUBMITTED TO ODI A DEFECT INFORMATION REPORT INDICATING THAT IT WOULD RECALL A SALT-BELT POPULATION OF APPROXIMATELY 155,317 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI ELANTRA VEHICLES TO REMEDY A DEFECT THAT CAN RESULT IN LOSS OF VEHICLE CONTROL WITH AN INCREASED RISK OF A CRASH WHILE DRIVING (09V-125).THE AFFECTED VEHICLES COVER ALL MY 2001, MY 2002, AND MY 2003 THROUGH JANUARY 13, 2003 PRODUCTION.THESE INCLUDE ELANTRA VEHICLES THAT WERE ORIGINALLY SOLD OR CURRENTLY REGISTERED IN CONNECTICUT, DELAWARE, DISTRICT OF COLUMBIA, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA AND WISCONSIN.THE TOTAL THREE-YEAR PRODUCTION POPULATION FOR THE ELANTRA VEHICLES IS APPROXIMATELY 350,000. ACCORDING TO HYUNDAI, ROAD SALT CAN COLLECT IN THE OUTBOARD PORTION OF THE FRONT LOWER CONTROL ARM AND MAY RESULT IN INTERNAL CORROSION LEADING TO THINNING OF THE STEEL IN THE LOWER CONTROL ARMS.THE CORROSION MAY PROGRESS TO THE POINT WHERE THE LOWER CONTROL ARM UPPER AND LOWER PANELS BECOME PERFORATED.A PERFORATED FRONT LOWER CONTROL ARM MAY FRACTURE BETWEEN ITS BALL JOINT ATTACHMENT AND THE FORWARD AND REARWARD PIVOT ATTACHMENTS TO THE CHASSIS.THIS COULD AFFECT THE DRIVER'S CONTROL OVER THE TIRE AND WHEEL ASSEMBLY.HYUNDAI'S RECALL PROCEDURE INSTRUCTS DEALERS TO MEASURE THE THICKNESS OF THE STEEL IN THE FRONT LOWER CONTROL ARMS.IF SPECIFIED LEVELS OF CORROSION DAMAGE HAVE OCCURRED, THE FRONT LOWER CONTROL ARMS WILL BE REPLACED WITH NEW FRONT LOWER CONTROL ARMS WITH ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. ODI'S ANALYSIS OF FRONT LOWER CONTROL ARM COMPLAINT AND WARRANTY DATA SHOWS 220 COMPLAINTS AND 1,033 WARRANTY CLAIMS FOR THE TOTAL APPROXIMATELY 350,000 SUBJECT VEHICLES SOLD THROUGHOUT THE UNITED STATES, RESULTING IN A COMPLAINT RATE OF 62.82 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.3 PERCENT.ODI'S ANALYSIS FOUND 7 COMPLAINTS AND 90 WARRANTY CLAIMS IN 132,475 VEHICLES SOLD IN NON-SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 5.3 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.1 PERCENT. ODI'S ANALYSIS FURTHER FOUND 196 COMPLAINTS AND 943 WARRANTY CLAIMS IN 155,317 VEHICLES SOLD IN SALT BELT STATES, RESULTING IN A COMPLAINT RATE OF 126.2 PER 100,000 VEHICLES AND A CLAIM RATE OF 0.6 PERCENT.ODI IDENTIFIED 34 INCIDENTS OF LOWER CONTROL ARM FRACTURE RELATED TO CORROSION, ALL OF WHICH OCCURRED IN SALT BELT STATES.THE DATA DO NOT SHOW A DEFECT TREND IN VEHICLES OUTSIDE THE REGION COVERED BY HYUNDAI'S RECALL. THIS PRELIMINARY EVALUATION IS CLOSED.

HYUNDAI IS CONDUCTING TWO SAFETY RECALLS TO CORRECT TWO SAFETY DEFECTS DESCRIBED BELOW.UNDER SAFETY RECALL 08V-532, HYUNDAI WILL INSTALL A VINYL PROTECTIVE SHIELD/COVER TO PREVENT SHORT CIRCUITS IN THE AIR BAG CONTROL MODULE CAUSE BY SPILLS OF LIQUIDS THAT SEEP INTO THE MODULE CONNECTOR. THIS ACTION APPLIES TO 78,369 MY 2001 VEHICLES (BUILT THROUGH 4/26/2001).THE AIR BAG CONTROL MODULE CONNECTOR IN MY 2001 VEHICLES BUILT AFTER 4/26/2001 IS COVERED BY THE CARPET.TO IMPROVE THE INTEGRITY OF THE SIDE IMPACT AIR BAG WIRING HARNESS UNDER THE DRIVER AND FRONT PASSENGER SEATS, HYUNDAI WILL INSTALL NEW CLIPS AND REVISE THE WIRING HARNESS ATTACHMENTS UNDER SAFETY RECALL 08V-533.THIS APPLIES TO 150,541 MY 2001 THROUGH MY 2002 VEHICLES (BUILT THROUGH 12/18/2001).HYUNDAI UPGRADED THE WIRING HARNESS ROUTING/CONNECTOR CLIP ON MY 2002 VEHICLES BUILT AFTER 12/18/2001.HYUNDAI DESIGNED THE SUBJECT VEHICLES (UNDER SAFETY RECALL 08V-532) SUCH THAT THE AIR BAG CONTROL MODULE CONNECTOR IS LOCATED DIRECTLY BELOW THE CENTER CONSOLE CUP HOLDERS.SPILLAGE OF LIQUID FROM CUPS PLACED IN THE CUP HOLDERS MAY CONTAMINATE THE CONTROL MODULE AND THE CONNECTOR AND PREVENT PROPER DEPLOYMENT OF THE AIR BAGS.IN ADDITION, IN THE SUBJECT VEHICLES UNDER SAFETY RECALL 08V-533, HYUNDAI LOCATED A WIRING HARNESS FOR THE SIDE IMPACT AIR BAGS UNDER EACH FRONT SEAT.MOVEMENT OF THE SEAT OR PLACEMENT OF OBJECTS UNDER THE SEAT MAY DISTURB THE ELECTRICAL CONNECTION IN THE SIDE IMPACT AIR BAG WIRING CIRCUIT.FOR EACH OF THE ABOVE DESCRIBED CONDITIONS, THE AIR BAG WARNING LIGHT WILL ILLUMINATE WHEN THE VEHICLE DIAGNOSTIC SYSTEM DETECTS A FAULT.THIS INVESTIGATION IDENTIFIED SEVERAL CRASH REPORTS (TWO FATAL AND 17 CRASH REPORTS RESULTING IN NINE INJURY REPORTS) THAT INCLUDED ALLEGATIONS OF PRIOR AIR BAG WARNING LIGHT ILLUMINATION AND NON-DEPLOYMENT OF THE AIR BAGS, WHICH ARE NOT INCLUDED IN THE FAILURE REPORT SUMMARY.THIS ENGINEERING ANALYSIS IS CLOSED (SEE RECALLS 08V-532 & 08V533).

IN CERTAIN MODEL YEAR (MY) 2001 AND 2002 VEHICLES, THE AIR BAG SYSTEM IS SUSCEPTIBLE TO AIR BAG LIGHT ILLUMINATION AND AIR BAG NON-DEPLOYMENT OR INADVERTENT DEPLOYMENT FROM LIQUID CONTAMINATION OF THE AIR BAG CONTROL MODULE.THE CONTROL MODULE IS LOCATED BENEATH AND NEAR CENTER CONSOLE CUP HOLDERS.ODI IS ALSO AWARE OF COMPLAINTS REGARDING AIR BAG LIGHT ILLUMINATION DUE TO LOSS OF PROPER AIR BAG ELECTRICAL INTEGRITY IN WIRING AND CONNECTIONS LOCATED UNDER THE FRONT SEATS.UNDER INVESTIGATION PE08-017, HYUNDAI PROVIDED 472 OWNER REPORTS AND 9,108 WARRANTY CLAIMS RELATED TO THESE ISSUES FOR MY 2001 AND 2002 VEHICLES BUILT THROUGH 12/14/2001.ODI IS ALSO AWARE OF SIX INCIDENTS OF SEAT BELT PRETENSIONER/AIR BAG INADVERTENT DEPLOYMENTS DUE TO LIQUID SPILLS.TO ADDRESS THE ABOVE ISSUES, ON 04/25/2001, HYUNDAI ADDED A CARPET COVER/SHIELD OVER THE AIR BAG CONTROL MODULE CONNECTOR AREA AND UPGRADED THE CABLE ROUTING AND ATTACHMENT POINTS TO IMPROVE THE ELECTRICAL CONNECTIONS ON VEHICLES BUILT AFTER 12/14/2008.THIS PRELIMINARY EVALUATION IS BEING UPGRADED TO AN ENGINEERING ANALYSIS (EA08-012) FOR FURTHER INVESTIGATION OF CERTAIN MY 2001-2002 SUBJECT VEHICLES BUILT THROUGH 12/14/2002.

ELECTRICAL ISSUES WITH POWER LOCKS. THE VEHICLE OVERALL IS UNSAFE DUE TO THE PROGRESSIVE MOTOR, ELECTRICAL, AND COMPLEX ISSUES EFFECTING THE BASIC USAGE OF MY CAR.

NHTSA ID

11189697

Incident

Jan 9, 2019

Mileage

206,000 mi

THE AIR BAG LIGHT KEEPS COMING ON AND OFF WHILE IN MOTION..

NHTSA ID

11165350

Incident

Jan 5, 2019

ALL 4 BRAKES STARTED TO RANDOMLY LOCK UP. I WAS DRIVING AND HAD TO RUN IT ALMOST A 1/2 MILE FOR A SHOULDER TO PULL OVER AT. UPON STOPPING, THE BRAKES WERE SMOKING ALL AROUND THE CAR AND THE FRONT DRIVER SIDE ACTUALLY CAUGHT FLAME. I'M GUESSING BRAKE BOOSTER IS THE CAUSE. ALSO FRONT CONTROL ARMS ARE ALMOST RUSTED THROUGH. THE CARS BEEN WELL MAINTAINED AND HAS AROUND 185,000 MILES ON IT. HAS VALVE COVER LEAK INTO SPARK PLUG PORT ON CYLINDER 3 AND HAS A VERY WEAK CLUTCH THAT SOMETIMES SLIPS.

NHTSA ID

11113663

Incident

Jul 18, 2018

Mileage

185,000 mi

ALL FOUR WINDOWS STOPPED FUNCTIONING AT ONCE. RESEARCHED THIS PROBLEM AND IT IS EXTREMELY COMMON. THIS IS A MAJOR SAFETY PROBLEM IN CASE WINDOWS ARE NEEDED TO ESCAPE FROM VEHICLE DUE TO ACCIDENT. THE TEMPERATURE OF VEHICLE CAN ALSO EXCEED SAFE DEGREE DUE TO WINDOWS NOT OPENING. NO WARNING WAS GIVEN BEFORE ALL WINDOWS CEASED TO FUNCTION. STARTED VEHICLE AND WINDOWS WOULD NOT WORK FROM ANY CONTROL. HAD TO TAKE MOTHER TO DOCTOR FOR HEAT EXHAUSTION FROM EXCESSIVE TEMPERATURES BUILDING UP IN CAR.

NHTSA ID

11096852

Incident

May 17, 2018

Mileage

185,000 mi

TAKATA RECALL. THE AIRBAG LIGHT IS ILLUMINATED ON DASH. THE VEHICLE HAS NEVER BEEN IN AN ACCIDENT YET THE LIGHT IS ON. NOT SURE IF AIRBAGS WILL WORK IF AN ACCIDENT EVER DOES OCCUR. CANNOT HAVE FULL COVERAGE INSURANCE BECAUSE AIR BAG LIGHT IS ON. VEHICLE WAS STATIONARY WHEN LIGHT CAME ON. UNKNOWN WHY THIS FAILURE OCCURED.

NHTSA ID

11096850

Incident

May 19, 2018

Mileage

180,000 mi

TL* THE CONTACT OWNS A 2001 HYUNDAI ELANTRA EQUIPPED WITH DEXTERO TOURING DTR1 TIRES, SIZE I95/60R/15 88H (NA). WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY, THE REAR PASSENGER SIDE TIRE BLEW OUT. IN ADDITION, THE FRONT DRIVER, FRONT PASSENGER, AND REAR DRIVER SIDE TIRES HAD CRACKS ON THE LOWER SIDEWALLS. THE REAR PASSENGER TIRE WAS TAKEN TO WALMART FOR REPLACEMENT. THE OTHER TIRES WERE NOT REPLACED. THE VEHICLE WAS NOT TAKEN TO A TIRE DEALER FOR REPAIR. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURES. THE APPROXIMATE VEHICLE FAILURE MILEAGE WAS 97,285. THE TIRE FAILURE MILEAGE WAS 15,000. THE VIN WAS NOT AVAILABLE.

NHTSA ID

11093412

Incident

May 5, 2018

Mileage

97,285 mi

TL* THE CONTACT OWNS A 2001 HYUNDAI ELANTRA. THE CONTACT STATED THAT WHILE DRIVING AT 18 MPH, AN ABNORMAL NOISE WAS HEARD. THE CONTACT STATED UPON INSPECTION THEY NOTICED THE CONTROL ARM HAD DETACHED FROM THE DRIVER SIDE WHEEL WELL. THE VEHICLE WAS TOWED TO THE CONTACTS RESIDENCE. FREEHOLD HYUNDAI LOCATED AT 4065 ROUTE 9 NORTH, FREEHOLD, NJ, WHERE THEY REFUSED TO PERFORM NHTSA CAMPAIGN NUMBER: 09V125000 (SUSPENSION) DUE TO HAVING TO WAIT FOR APPROVAL FOR THE RECALL REPAIR FROM THE MANUFACTURER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 150,000.

NHTSA ID

11081221

Incident

Mar 25, 2018

Mileage

150,000 mi

TL* THE CONTACT OWNS A 2001 HYUNDAI ELANTRA. WHILE DRIVING VARIOUS SPEEDS AT NIGHT, THE HEADLIGHTS AND ALL THE WARNING INDICATORS ON THE INSTRUMENT PANEL INTERMITTENTLY ILLUMINATED. IN ADDITION, ALL FOUR WINDOWS FAILED TO FUNCTION. THE VEHICLE WAS NOT TAKEN TO A DEALER. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUSE, WIRING, AND DOOR SWITCH FAILED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.

NHTSA ID

11030484

Incident

May 1, 2017

Mileage

200,000 mi

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

This bulletin contains information about the proper removal of the windshield wiper blade protective cover on all models. If the protective cover is not removed correctly, there is a possibility of the rubber insert and rail spring becoming partially separated on the inner side of the wiper blade, which could lead to poor wiping performance and/or possible scratching of the windshield glass. Follow the procedure in this bulletin to properly remove the windshield wiper blade protective cover on all new wiper blades.

This bulletin provides important checkpoint guidelines when performing engine oil and filter change services.

Hyundai applies a Paint Protection Film (PPF) on new vehicles before delivery to dealerships. It provides a barrier between the paint and contaminants, such as rail dust, acid rain, and industrial fallout. In rare cases, the paint can become clouded under the PPF. These spots are the result of moisture trapped between the PPF and the paint.

This bulletin provides information regarding condensation related to the accumulated moisture in the headlamp, rear combination lamp, daytime running lamp (DRL), or fog lamp. This TSB illustrates the various causes of condensation inside the lamp assembly. Lamp assembly replacement is NOT necessary in most cases. This condition can be eliminated by turning on the lamps with the engine running for several minutes or during normal driving operation.

Follow the guidelines outlined in this bulletin to inspect and clean or replace certain components of the engine intake system accordingly during engine short block or sub-assembly replacement.