2016 Volkswagen GTI

On December 12, 2023, the Office of Defects Investigations (ODI) opened RQ23-007 to investigate the remedy repair effectiveness and scope of Volkswagen (VW) recall 16V-647. Recall 16V-647 was issued on September 2, 2016, for a defective suction jet pump (SJP) inside the fuel tank. Failure of the SJP could lead to a fuel leak from the vehicle. This recall covered certain model year (MY) 2015-2016 Volkswagen Golf and Audi A3 passenger car vehicles. The recall remedy repair replaced SJP Version 1.0 with an improved version, Version 1.1. The SJP is designed to purge fuel from the evaporative emissions (EVAP) system. VW’s recall filing stated the SJP may have been damaged during assembly, which could potentially allow fuel to flow directly into the EVAP system. Over time, the fuel could accumulate in, and cause a leak from, the charcoal canister filter element. ODI received consumer complaints of SJP failure leading to a fuel leak, refueling spit back, refueling shutoff, and/or fuel odor in vehicles previously repaired under recall 16V-647. Additional complaints alleging SJP failure leading to the previously stated outcomes were received in vehicles outside the scope of recall 16V-647, including MY 2016-2020 VW Golf and Audi A3 vehicles. VW issued recall 24V-110 on February 14, 2024, to address issues with SJPs Versions 1.0 and 1.1. The recall remedy replaces the SJP Version 1.0 or 1.1 with an improved version, Version 2.0. Recall 24V-110 covers certain MY 2015-2020 VW Golf (including Golf GTI), 2015-2020 Audi A3, and 2019-2020 VW Jetta GLI vehicles, including vehicle previously repaired under 16V-647. Vehicle owners were notified of this recall in April 2024 and VW’s projected date for owner notification of recall remedy availability is August 2024. In view of the recall being conducted by VW, ODI is closing this Recall Query (RQ). The Agency reserves the right to take additional action if warranted by future circumstances. To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

While driving my 2016 Volkswagen GTI MK7 Autobahn Edition with approximately 37,000 miles, the power steering suddenly and without warning failed completely. The steering wheel became extremely difficult to turn, requiring significant physical force to operate. Simultaneously, both the TPMS (Tire Pressure Monitoring System) warning light and the ESC (Electronic Stability Control) warning light illuminated on the dashboard. I brought the vehicle to an authorized Volkswagen dealership, Deel Volkswagen in Miami, Florida. The dealership diagnosed the issue as a complete failure of the steering rack and pinion assembly and quoted approximately $6,000 for replacement. This failure occurred at only 37,000 miles — far below any reasonable expectation of component life for a steering rack, which should last well over 100,000 miles under normal use. The failure was sudden, with no prior warning signs or gradual degradation. A sudden and total loss of power steering assist while driving at any speed constitutes a serious and unreasonable safety risk, as it dramatically increases the force required to steer and can cause loss of vehicle control. A review of MK7 GTI owner forums and communities reveals this is a recurring and documented issue among this vehicle population, suggesting a systemic defect in the steering rack assembly used in this model. I am requesting that NHTSA investigate whether a safety defect exists in the 2016 Volkswagen GTI steering system that warrants a recall and manufacturer-funded remedy.

NHTSA ID

11721581

Incident

Feb 27, 2026

NHTSA Recall 24V-110 (VW 20UF). The vehicle is in Limp Mode and experiencing low oil pressure symptoms. It is also subject to Recall 24V-110, which identifies a fire risk due to fuel leakage. Despite the safety hazard, the local Volkswagen dealership has refused to perform the recall repair or diagnose the vehicle, stating it is at their 'discretion.' I am reporting a failure by the manufacturer and the dealer to remedy an active safety defect, leaving me with an unsafe, undriveable vehicle."

NHTSA ID

11719667

Incident

Feb 6, 2026

I am reporting a safety concern related to Safety Recall 20UF on my 2016 Volkswagen Golf GTI SE and the handling of this recall by an authorized Volkswagen dealership (Pohanka Volkswagen, Capitol Heights, MD). Prior to the recall service, the vehicle exhibited loss of power, intermittent shuddering, and severe difficulty refueling (fuel pump nozzle repeatedly shut off even with a low fuel level). These symptoms were similar to prior EVAP system failures that required replacement of the charcoal canister and EVAP purge (N80) valve earlier in 2025. I brought the vehicle to the dealership on December 29, 2025, specifically requesting completion of Recall 20UF and inspection/replacement of EVAP components if necessary. The dealership initially refused to perform the recall unless I returned the vehicle with less than one-quarter tank of fuel, despite the recall documentation specifying that fuel extraction equipment (VAS5190A or equivalent) is required for this repair. A diagnostic report generated by the dealership listed a “Fuel Pump (in tank)” replacement as a customer-pay repair before later removing it once it was identified as recall-related. After significant delays, the dealership stated the recall had been completed and declined to replace any EVAP components. Since the recall service, the vehicle continues to experience intermittent shuddering and difficulty accelerating. While refueling has temporarily improved, drivability concerns persist, raising questions about whether the recall repair was properly performed and whether the vehicle remains safe to operate. I am concerned about inconsistent handling of a safety recall, improper diagnostic practices, and continued fuel-system-related drivability issues that may pose a safety risk.

NHTSA ID

11711276

Incident

Dec 29, 2025

Fuel is leaking from near the gas tank when the car is running and creates a puddle- I took my car to the local VW dealership in February to get the Suction Jet Pump Recall completed.

NHTSA ID

11677730

Incident

Aug 1, 2025

I was driving on the highway, and heard a quiet sound like someone sprinkling sand on my windshield for about 10 seconds. All of a sudden, the sun roof burst and shattered with a loud pop. Luckily the internal slide-able screen webbing kept the glass from entering the compartment (except a bit of glass dust and small shards). I never heard a rock hit, or any other cause. I believe the ‘sand sprinkling’ sound was the ‘spider web’ cracks spreading prior to the burst. Obviously that is extremely dangerous while driving on the highway. If it wasn’t for the internal screen keeping the glass off me, it could have been much worse. I was able to pull off the highway and temporarily secure the glass with some cardboard and packing tape.

NHTSA ID

11675516

Incident

Jul 22, 2025

Repeated issues with leaking water pump and broken seals under the intake manifold causing vehicle to be underivable.

NHTSA ID

11635998

Incident

Jan 10, 2025

The contact owns a 2016 Volkswagen GTI. The contact received notification of NHTSA Campaign Number: 24V110000 (Fuel System, Gasoline) however, the part to do the recall repair was not yet available. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated while driving at an undisclosed speed, the vehicle stalled. There was no warning light illuminated. The contact stated while the vehicle was parked, the contact became aware of fuel leaking from the rear of the vehicle. The vehicle was towed to the dealer where the vehicle was diagnosed with a fuel leak coming from the fuel tank suction pump. The contact was informed that the fuel tank suction pump needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was approximately 45,000. VIN tool confirms part not available.

NHTSA ID

11605953

Incident

Aug 1, 2024

Mileage

45,000 mi

The contact owns a 2016 Volkswagen Golf GTI. The contact stated that while driving at an undisclosed speed, there was an abnormally strong gasoline odor coming from the exhaust. The contact stated that while attempting to fill the tank, the tank failed to accept more than a half tank of fuel. The contact received notification of NHTSA Campaign Number: 24V110000 (Fuel System, Gasoline) however, the part to do the recall repair was not yet available. The dealer was contacted and diagnosed the vehicle with a failure of the fuel pump which was replaced; however, the failure persisted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure but was unable to confirm when the part would be available. The failure mileage was approximately 160,000. VIN tool confirms parts not available.

NHTSA ID

11584518

Incident

Apr 22, 2024

This is a notice for software changes with the ODIS diagnostic program to correct the communication during vehicle programming function: A software fix is needed to correct the issue: DA 0019 - Hotfix 12-V battery test(s) – No battery diagnosis - Inconclusive test result.

Oil Consumption Measurement and Electronic Oil Consumption Measurement

Lubricating engine components before reassembly.

Instruction, how to lubicate engine before initial start.

Inquiries

Volkswagen Engine Oil Standards