2001 Chevrolet Malibu

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

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The contact owns a 2001 Chevrolet Malibu. The contact received notification of NHTSA Campaign Numbers: 03V327000 (Exterior Lighting) and 14V400000 (Electrical System) and would like to be removed from the recall distribution list. The local dealer and manufacturer were not contacted.

NHTSA ID

11504789

Incident

Jan 31, 2023

THE BLINKERS RANDOMLY WORK; MOST LIKELY NEEDS A NEW HAZARD SWITCH. THE CAR'S TEMPERATURE GAUGE WOULD RISE WHEN SITTING IN IDLE; NEEDED A NEW WATER PUMP AND THERMOSTAT AS OF 11/2020.

NHTSA ID

11373867

Incident

Nov 9, 2020

Mileage

135,000 mi

WHEN STARTING THE MALIBU THE DASHBOARD LIGHTS ILLUMINATE AND WHEN THE KEY IS TURNED TO START THE CAR THE LIGHTS GO OUT AND THE FUEL GAUGE DROPS TO ZERO OR EMPTY AND THE CAR WILL NOT START. THIS PROBLEM ALSO OCCURS WHEN DRIVING THE CAR AND THE IGNITION SYSTEM SHUTS DOWN LEAVING YOU WITH NO STEERING ASSIST AND THE ENGINE IS NOT RUNNING. SO THIS PROBLEM IS BOTH IN A STANDING START AND WHILE OPERATING THE CAR. I HAD INITIALLY BROUGHT THE CAR TO DEVAN LOWE GM DEALER AND SERVICE DEPARTMENT FOR REPAIRS AND THEY DISCOVERED THE FUEL PUMP WAS NOT WORKING PROPERLY. THEY REPLACED THE FUEL PUMP AND THE PROBLEM WITH THE IGNITION IS STILL PERSISTING. THIS CREATES A DANGEROUS CONDITION FOR THE DRIVER AND OTHER CARS ON THE ROAD. I WOULD REQUEST THAT GMC HAVE THE CAR TOWED TO THE DEVAN LOWE SERVICE DEPARTMENT FOR TROUBLESHOOTING PURPOSES IN COORDINATION WITH GM TECHNICAL DEPARTMENT AND REACH A RESOLUTION AS TO THE CAUSE OF THE PROBLEM AND ISSUE A RECALL FOR ALL AFFECTED CARS.

NHTSA ID

11363209

Incident

Aug 10, 2020

Mileage

108,227 mi

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE DRIVING VARIOUS SPEEDS, UNKNOWN WARNING INDICATORS ILLUMINATED. WHEN THE VEHICLE WAS STARTED, THE IGNITION HAD TO BE TURNED TO THE ON POSITION AND THE CONTACT HAD TO WAIT FOR THE INSTRUMENT PANEL TO LIGHT UP COMPLETELY FOR THE VEHICLE TO START. THE PROCESS WORKED INTERMITTENTLY. THE VEHICLE FAILED TO START EVERY TIME THE CONTACT WOULD ATTEMPT TO START THE VEHICLE. THE CONTACT TOOK THE VEHICLE TO A CERTIFIED MECHANIC WHO REPLACED THE IGNITION SWITCH; HOWEVER, THE FAILURE CONTINUED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURES. THE APPROXIMATE FAILURE MILEAGE WAS 160,000.

NHTSA ID

11287911

Incident

Jun 1, 2018

Mileage

160,000 mi

VEHICLE STARTS AND FULLY OPERATES PROPERLY FOR AN INDEFINITE PERIOD OF TIME, THEN IT STALLS ABRUPTLY (AND AT VERY EMBARRASSING AND PERILOUS TIMES). WHEN IT DOES, ALL THE GAUGES ARE NON-OPERATIONAL, WITH THE FUEL GAGE READING, EMPTY. VEHICLE WILL CRANK BUT WILL NOT RESTART. AFTER A PERIOD (AS LONG AS HALF AN HOUR) THE FUEL GAGE WILL JUMP TO ITS PROPER LEVEL, AND ONLY THEN WILL THE VEHICLE RESTART AND RUN FOR YET ANOTHER INDETERMINATE PERIOD. THIS HAS BEEN AN ON-GOING PROBLEM FOR MONTHS, BEFORE I WAS MADE AWARE OF POTENTIAL RE-CALLS ON THIS VEHICLE.

NHTSA ID

11279249

Incident

Nov 9, 2019

Mileage

160,000 mi

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE'S PASS LOCK SYSTEM FAILED AND SHUT OFF THE FUEL PUMP. WHILE THE CONTACT WAS DRIVING 65 MPH, THE PASS LOCK SYSTEM WOULD SHUT OFF THE FUEL PUMP SYSTEM, WHICH CAUSED THE ENGINE TO SEIZE WITHOUT WARNING. THE CONTACT SPOKE WITH JAMES CHEVROLET OF JOHNSTOWN (108 S COMRIE AVE, JOHNSTOWN, NY 12095, 518-762-5555) AND WAS INFORMED THAT THEY COULD REPLACE THE IGNITION SWITCH AND THE PASS LOCK SYSTEM. THE CONTACT WAS PROVIDED A COST ESTIMATE FOR THE REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 95,000.

NHTSA ID

11246695

Incident

Oct 1, 2018

Mileage

95,000 mi

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN NUMBER: 14V400000 (ELECTRICAL SYSTEM). THE CONTACT STATED THAT THE MANUFACTURER EXCEEDED A REASONABLE AMOUNT OF TIME FOR THE RECALL REPAIR. THE CONTACT CALLED FRIENDLY CHEVROLET (7501 HWY 65 NE, FRIDLEY, MN 55432, (612) 276-2955), BUT THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE CONTACT HAD NOT EXPERIENCED A FAILURE. PARTS DISTRIBUTION DISCONNECT.

NHTSA ID

11242359

Incident

Apr 15, 2018

TURN SIGNALS DO NOT WORK INTERMITTENTLY WHILE DRIVING. DON'T KNOW WHEN THEY WILL WORK OR NOT WORK. IT CAN HAPPEN ANY PLACE, AND TIME. DANGEROUS, ESPECIALLY WHEN DRIVING AT NIGHT. BELOW DATE IS THE MOST RECENT TIME IT HAPPENED. WILL FOR LONG TIME, THEN OUT OF NO WHERE, TURN SIGNAL WILL NOT WORK. THEN WORK AGAIN, UNTIL IT HAPPENS AGAIN.

NHTSA ID

11166166

Incident

Jan 6, 2019

Mileage

112,000 mi

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the noise for assessment by engineering. Technician will need to call General Motors Technical Assistance Center for further assistance.

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester  and Vehicle Data Recorder tools, giving website address and step by step instructions to complete the update.

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have high and low pressures, outside temperature, humidity, and vent temperature.

Vehicle Wide Programming (VWP) is a new process to update software on GM Vehicles. It provides the ability via a single selection within Techline Connect to first identify which modules need updating and then proceed to updating affected modules (with some exceptions). The updating of modules is completed in parallel instead of the technician needing to update one module at a time. This allows a more streamlined approach for dealers and customers.