RoadVitals

1991 Plymouth Grand Voyager

Recalls, owner-reported complaints, investigations and safety data

Data refreshed

Owner complaintsComplaints are reports submitted to NHTSA by owners and drivers. NHTSA does not verify most reports before publishing them, and a complaint does not establish that a defect exists. Volume is influenced by how many of a vehicle were sold, how long it has been on the road, and how much attention an issue has received.
164
Latest Mar 26, 2018
Safety recallsA safety recall is issued when a manufacturer or NHTSA determines that a vehicle has a safety-related defect or does not comply with a federal motor vehicle safety standard. Recall repairs are free. Whether a specific vehicle is covered depends on its VIN — a recall listed for a model year does not necessarily apply to every vehicle of that year.
8
Latest Sep 2, 1999
InvestigationsNHTSA opens an investigation to examine whether a safety defect may exist. An open investigation is not a determination that a defect exists, and many investigations close without a recall. Investigations can, however, lead to one.
5
1 currently open
Crash or fire reportedComplaints whose submitter recorded that a crash or a fire occurred. These are the reporter's own answers on the NHTSA form, not verified findings.
9
4 injuries, 0 deaths reported

Overview

Our database contains 164 NHTSA owner-reported complaints for the 1991 Plymouth Grand Voyager, most frequently naming the brakes, seat belts and transmission categories. 8 safety recalls have been issued covering this model year; and 5 NHTSA investigations name it.

Complaints are reports submitted by owners and drivers to NHTSA. They are not verified and do not establish that a defect exists.

What owners report

Complaints grouped by the component NHTSA recorded

Percentages are of component mentions. A single complaint can name more than one component, so these do not sum to the total complaint count.

Safety recalls

8 campaigns cover this model year

Recalls apply to specific vehicles, not to every vehicle of a model year. Check your VIN with NHTSA or your manufacturer's dealer to confirm whether a recall affects your vehicle.

Check a VIN on NHTSA.gov

STRUCTURE:BODY:HATCHBACK/LIFTGATE:HINGE AND ATTACHMENTS

Sep 2, 1999
1,318,189 units potentially affected
The defect: VEHICLE DESCRIPTION: MINI VANS. THE BOLTS USED TO ATTACH THE STRUT TO THE BODY AND THE REAR LIFTGATE CAN ACCUMULATE FATIGUE DAMAGE IF THREE FACTORS COMBINE. IF THE BOLT IS LOOSE, THE GAS STRUT IS OVER-PRESSURIZED, AND THE FREQUENCY OF OPENING AND CLOSING CYCLES IS HIGHER THAN FOR THE AVERAGE CUSTOMER, THE BOLT CAN FAIL.
The risk: PERSONAL INJURY COULD OCCUR IF THE BOLTS BREAK ALLOWING THE LIFTGATE TO FALL SUDDENLY.
The remedy: DEALERS WILL INSPECT FOR LOOSE FASTENERS, IF THE FASTENERS ARE LOOSE, THE STRUT (AND INTEGRAL BOLTS) WILL BE REPLACED. IF THE BOLT SHOWS EVIDENCE OF TORQUE, THE BOLT WILL BE REMOVED, LARGER WASHERS WILL REPLACE THE EXISTING WASHER AND THE BOLT WILL BE REINSTALLED AND HAND TIGHTENED TO THE TARGET TORQUED.
DAIMLERCHRYSLER CORPORATIONView on NHTSA.gov

VISIBILITY:WINDSHIELD WIPER/WASHER:LINKAGES

Jul 16, 1999
828,559 units potentially affected
The defect: VEHICLE DESCRIPTION: MINIVANS. THE LEFT HAND WINDSHIELD WIPER PIVOT DRIVE ARM WAS NOT MECHANICALLY STAKED TO THE PIVOT SHAFT.
The risk: THIS COULD ALLOW THE DRIVE ARM TO DISENGAGE FROM THE SHAFT LEADING TO A LOSS OF WIPER FUNCTION. THE DRIVER'S VISIBILITY WOULD BE IMPAIRED, INCREASING THE RISK OF A CRASH.
The remedy: DEALERS WILL REPLACE THE LEFT HAND SIDE WINDSHIELD WIPER PIVOT ASSEMBLY.
DAIMLERCHRYSLER CORPORATIONManufacturer number 836View on NHTSA.gov

SEAT BELTS:FRONT:BUCKLE ASSEMBLY

Sep 9, 1997
1,100,000 units potentially affected
The defect: VEHICLE DESCRIPTION: PASSENGER MINI-VANS. COVERS ON THE SOLID STALK MOUNTED SEAT BELT BUCKLES CAN BECOME DISLODGED CAUSING THE RELEASE BUTTON TO STICK INSIDE THE COVER. THE BUCKLE WOULD THEN BE ONLY PARTIALLY LATCHED.
The risk: IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
The remedy: DEALERS WILL INSTALL A COVER RETAINING CLIP TO THE STALK MOUNTED BUCKLE COVER TO PREVENT DISLOCATION OF THE BUCKLE COVER.
CHRYSLER CORPORATIONView on NHTSA.gov

Safety investigations

NHTSA inquiries naming this vehicle. An investigation is not a finding of a defect.

RQ99004OpenRecall Query

REAR LIFTGATE SUPPORT

Opened Apr 19, 1999

ON MAY 7, 1997, CHRYSLER FILED A DEFECT INFORMATION REPORT TO RECALL 436,000 1992 DODGE CARAVAN/GRAND CARAVAN, PLYMOUTH VOYAGER/GRAND VOYAGER AND CHRYSLER TOWN AND COUNTRY VEHICLES TO REPAIR THE LIFTGATE SUPPORTS; SAFETY RECALL 97V-079.ODI HAD INVESTIGATION THE REAR LIFTGATE SUPPORT PROBLEM FOR 1991-1993 CHRYSLER MINIVANS IN PE 96-035 AND EA96-027.AT THE TIME OF CLOSING EA96-027 ON MAY 16, 1997, A SAFETY RELATED DEFECT TREND HAD NOT BEEN IDENTIFIED ON THE 1991 AND 1993 MODELS.SINCE THE CLOSING OF EA96-027, ODI HAS RECEIVED 34 COMPLAINTS OF REAR LIFTGATE SUPPORT ATTACHING BOLT FAILURES, INCLUDING TEN INJURIES, ON THE SUBJECET VEHICLES.IT IS RECOMMENDED THAT A RECALL QUERY BE OPENED TO DETERMINE THE SCOPE OF LIFTGATE SUPPORT FAILURES ON THE SUBJECT VEHICLES.CLOSING NOTE: ON JULY 19, 1999, DAMILERCHRYSLER AGREED TO RECALL 1991, 1993, AND 1994 MODEL YEAR VEHICLES TO REMEDY REAR LIFTGATE SUPPORTS; SAFETY RECALL 99V-213.IT IS RECOMMENDED THAT RQ99-004 BE CLOSED.

STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUTLed to recall 97V079000
EA95029ClosedEngineering Analysis

STEERING WHEEL SEPARATION

Opened Sep 26, 1995
Closed Nov 13, 1996

AFTER AN EXTENSIVE INVESTIGATION AND ANALYSIS, CHRYSLER HAS IDENTIFIED THE DEFECT AS A FATIGUE FAILURE, ORIGINATION IN THE HEAT AFFECTED REGION OF THE PROJECTION WELDS OF THE STEERING WHEEL HUB TO STEERING WHEEL ARMATURE ATTACHMENT.THE HUB IS THE PORTION OF THE STEERING WHEEL ASSEMBLY THAT CONNECTS IT TO THE STEERING COLUMN SHAFT AND IS ATTACHED TO THE UNDERSIDE OF THE STEERING WHEEL ASSEMBLY BY 4 WELDS.IF CRACKS DEVELOP IN THE HEAT AFFECTED REGION OF THE WELDS AND PROPAGATE THROUGH THE STEERING WHEEL ARMATURE TO EACH OF THE WELDS, THE STEERING WHEEL CAN SEPARATE FROM THE HUB.THIS IS A SLOW PROGRESSIVE FAILURE WHICH NORMALLY OCCURS AT HIGH MILEAGE.IN SOME CASES COMPLAINANTS HAVE REPORTED A LOOSENESS OR WOBBLING OF THE STEERING WHEEL PRIOR TO SEPARATION.TO REMEDY THIS DEFECT, CHRYSLER WILL INSPECT THE STEERING WHEELS OF THE AFFECTED VEHICLES FOR CRACKS IN THE HUB AREA.IF ANY CRACKS ARE FOUND, THE STEERING WHEEL WILL BE REPLACED.ALL OTHER VEHICLES WILL HAVE REINFORCING PLATES INSTALLED WHICH WOULD PREVENT A STEERING WHEEL SEPARATION SHOULD CRACKING OCCUR.

STEERINGLed to recall 96V229000
EA94028ClosedEngineering Analysis

ABS BRAKING SYSTEM FAILS

Opened Jul 29, 1994
Closed Jun 24, 1996

There is no summary currently available

SERVICE BRAKES, HYDRAULICLed to recall 96V099000
PE94024ClosedPreliminary Evaluation

ABS BRAKING SYSTEM FAILS

Opened Mar 7, 1994
Closed Jul 29, 1994

There is no summary currently available

SERVICE BRAKES, HYDRAULIC

Recent owner complaints

Reports submitted to NHTSA, shown in the owner's own words

Brakes
Filed Mar 26, 2018

TL* THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT THE BRAKE SYSTEM FAILED. THE CONTACT HAD TO ENGAGE THE BRAKE PEDAL WITH FORCE TO BRING THE VEHICLE TO A COMPLETE STOP. THE CONTACT SPOKE WITH BAXTER CHRYSLER, DODGE, JEEP, RAM, LINCOLN DEALER (6601 TELLURIDE DRIVE A LINCOLN, NEBRASKA 68521 402-477-3777) WHERE THE CONTACT WAS ADVISED THAT NHTSA CAMPAIGN NUMBER: 96V099000 (SERVICE BRAKES, HYDRAULIC) WAS PERFORMED. HOWEVER, THE REPAIR DID NOT CORRECT THE FAILURE. THE MANUFACTURER DENIED ASSISTANCE WITH THE BRAKE LIFETIME WARRANTY REPAIR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 287,351.

NHTSA ID
11081259
Incident
Mar 1, 2018
Mileage
287,351 mi
Brakes
Filed Dec 2, 2013

TL* THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE BRAKE LIGHT ILLUMINATED. WHEN THE CONTACT ATTEMPTED TO APPLY THE BRAKES, TRIED THE BRAKES BECAME RESISTANT AND THE CONTACT FELT AS IF HE WAS ATTEMPTING TO PUSH A TON OF BRICKS. THE VEHICLE WAS TOWED TO THE CONTACT'S RESIDENCE WHERE HE REPLACED THE FRONT BRAKE PADS AND THE REAR BRAKE SHOES BUT TO NO AVAIL. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR INSPECTION OF THE FAILURE OR REPAIRS. THE MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 182,395.

NHTSA ID
10554403
Incident
Nov 22, 2013
Mileage
182,395 mi
Fuel system
Filed Oct 26, 2011

TL* THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER LE. THE CONTACT STATED THAT THERE WAS A LEAK IN THE FUEL RAIL. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC FOR ROUTINE MAINTENANCE WHERE THEY DISCOVERED THE FUEL LEAK. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE WHO ADVISED THAT THE VEHICLE WAS TOO OLD FOR THEM TO PROVIDE ANY ASSISTANCE. THE FAILURE MILEAGE WAS 155,000.

NHTSA ID
10432881
Incident
Oct 25, 2011
Mileage
155,000 mi
Brakes
Filed Mar 12, 2008

WE OWN A 1991 PLYMOUTH GRAND VOYAGER. ON JANUARY 9, 2006 THE ABS WARNING LIGHT ILLUMINATED. WE HAD THE BRAKES OF OUR PLYMOUTH GRAND VOYAGER SUPPOSEDLY FIXED BY CROWN CHRYSLER IN GREENSBORO, NC AT THIS TIME. WE BOUGHT THE CAR TO THE DEALERSHIP BASED ON NHTSA CAMPAIGN ID NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC; ANTILOCK). IN OCTOBER OF 2007, THE ABS BRAKES QUIT WORKING AGAIN. THE ABS WARNING LIGHT ILLUMINATED. AFTER TALKING TO OUR MECHANIC, WE FINALLY BOUGHT THE CAR BACK TO THE DEALERSHIP IN GREENSBORO ON JANUARY 25, 2008. THE DEALER STATED THAT THE ABS CAB CONTROLLER NEEDED TO BE REPLACED. HOWEVER, THE PART WAS NO LONGER BEING MANUFACTURED. HE ADVISED US TO CHECK WITH A SALVAGE YARD FOR PARTS. AFTER TAKING THE CAR TO THE DEALER TO CHECK THE ABS AND BRAKE LIGHT , MY HUSBAND LOOKED UNDER THE HOOD AND FOUND BRAKE FLUID SPILLED OVER THE ENTIRE MASTER CYLINDER. THE BRAKE FLUID LEVEL WAS EMPTY AFTER THE DEALER CHECKED THE CAR OUT AND RETURNED IT TO US. SINCE THIS RECALL HAD A LIFETIME WARRANTY ON IT, IT SHOULD BE THE DEALERS RESPONSIBILITY TO FIX THE ABS BRAKE SYSTEM WITHOUT CHARGE. THE PART WAS PREVIOUSLY REPLACED AT 50,847 MILES UNDER NHTSA CAMPAIGN NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC : ANTILOCK) THE POWER TRAIN IS AUTOMATIC. THE FAILURE MILEAGE WAS 50,847 AND CURRENT MILEAGE WAS 58,791. PLEASE HELP US TO RESOLVE THIS PROBLEM WITH THE DEALERSHIP. *TR

NHTSA ID
10220936
Incident
Sep 26, 2006
Mileage
50,847 mi
BrakesInterior & seats
Filed Feb 5, 2008

TL*THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER. THE ABS WARNING INDICATOR LIGHT ILLUMINATED. THE DEALER STATED THAT THE ABS CAB CONTROLLER NEEDED TO BE REPLACED; HOWEVER, THE PART WAS NO LONGER BEING MANUFACTURED. SHE WAS ADVISED TO CHECK WITH A SALVAGE YARD. THE PART WAS PREVIOUSLY REPLACED AT 50,847 MILES UNDER NHTSA CAMPAIGN ID NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK). THE POWERTRAIN WAS UNKNOWN. THE FAILURE MILEAGE WAS 50,847 AND CURRENT MILEAGE WAS 58,791. UPDATED 03-25-08 *BF THE CONSUMER STATED AFTER TAKING THE VEHICLE TO THE DEALER TO CHECK ABS AND BRAKE LIGHTS THEY FOUND BRAKE FLUID LEAKING OVER THE MASTER CYLINDER. THE DEALER STATED PERFORMED RECALL REGARDING THE HATCHBACK. UPDATED 03/26/08 *TR

NHTSA ID
10217004
Incident
Sep 26, 2006
Mileage
50,847 mi
Brakes
Filed Dec 6, 2007

TL*THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR A BRAKING SYSTEM DIAGNOSTIC. HE STATED THAT BOTH BRAKE LIGHTS WOULD ILLUMINATE, BUT THE BRAKE ASSIST WOULD NOT ENGAGE. THE DIAGNOSTIC INDICATED THAT A HYDRAULIC ASSEMBLY, PUMP MOTOR, AND ACCUMULATOR WERE NEEDED. THESE PARTS ARE ON A MANUFACTURER SAFETY RECALL (NUMBER 685) FOR THE LIFETIME OF THE VEHICLE. THE MANUFACTURER STATED THAT THE PARTS WERE NO LONGER UNDER WARRANTY. THE CONTACT STATED THAT HE HAS A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK) THAT STATES THE PARTS ARE STILL UNDER A LIFETIME WARRANTY AT NO COST. CHRYSLER STATED THAT THE PARTS WERE IN STOCK AND THEY WOULD REPLACE THE PARTS AFTER HE PROVIDED THE DOCUMENTATION. THE CONTACT WAS ISSUED REFERENCE NUMBER 16944985. THE BRAKES WOULD GRADUALLY STOP THE VEHICLE FROM A DISTANCE WHEN APPROACHING A LIGHT. IN ORDER FOR THE VEHICLE TO COME TO A COMPLETE STOP, HE MUST DEPRESS THE BRAKE PEDAL WITH BOTH FEET. THE SPEED WAS UNKNOWN. THE FAILURE MILEAGE WAS 221,000 AND CURRENT MILEAGE WAS 222,000.

NHTSA ID
10211050
Incident
Sep 1, 2007
Mileage
221,000 mi
Brakes
Filed Aug 24, 2007

TL*THE CONTACT OWNS A 1991 PLYMOUTH GRAND VOYAGER. WHILE DRIVING BETWEEN 10-40 MPH UNDER NORMAL CONDITIONS, THE ANTILOCK BRAKES LOCKED UP. THE VEHICLE WAS REPAIRED DUE TO NHTSA RECALL NUMBER 96V099000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK), HOWEVER, THE FAILURE STILL PERSISTS. THE CURRENT MILEAGE WAS 136,000 AND FAILURE MILEAGE WAS 90,000.

NHTSA ID
10200685
Incident
Jul 2, 2003
Mileage
90,000 mi
Brakes
Filed Jan 3, 2007

TL*- THE CONTACT RECEIVED RECALL CAMPAIGN # 96V09900. THE CONTACT STATED THAT HE CALLED THE MANUFACTURER, AND WAS TOLD THAT HIS VEHICLE WAS NOT ON THE RECALL. THE CONTACT STATED THAT HE WAS HAVING PROBLEMS WITH ANTI LOCK BRAKES. T WHEN THE BRAKES WERE APPLIED THE ANTI LOCK BRAKE LIGHT AND THE BRAKE LIGHT TURNED ON AT THE SAME TIME. THE CONTACT STATED THAT THE LIGHTS EVENTUALLY TURNED OFF AFTER A PERIOD OF TIME. THEN, WHEN HE APPLIED THE BRAKES BRAKE PEDAL WENT DOWN FURTHER THAN NORMAL. THE FAILURE OCCURRED AT ANY SPEED AND IN ANY TYPE OF WEATHER.*AK

NHTSA ID
10177644
Incident
Jan 10, 2006

Compare model years

Complaint and recall counts across every year of this model

Plymouth Grand Voyager by model year
YearComplaintsRecallsInvestigationsIssue Index
2002401
2001200
20001104361.4
19992085658.7
19982766663.9
19972615663.9
1996569111160.2
1995803561.0
19941986562.1
19932549764.3
19922448561.5
1991Viewing1648558.6
1990423251.3
1989153254.1
1988832
1987222
1986122
1985122
1984122

Higher-selling and older vehicles accumulate more reports. Counts are not failure rates and are not directly comparable between vehicles that sold in very different numbers. Older model years have had longer for reports to accumulate.