2020 GMC Sierra 1500

The Office of Defects Investigation (ODI) has received 1,157 reports of engine bearing failure failures in the L87 6.2L engine produced by General Motors (GM). Of the 1,157 reports received, 173 are outside of the scope of recall 25V-274. These engines are installed in Model Years (MY) 2019–2024 Chevrolet Silverado 1500 and GMC Sierra 1500, and 2021-2024MY Chevrolet Suburban and Tahoe, GMC Yukon/Yukon XL, and Cadillac Escalade/Escalade ESV vehicles. The subject engine failures were investigated as part of a Preliminary Evaluation (PE25001).  GM determined that these engine failures were due to multiple supplier manufacturing and quality issues. GM issued recall 25V-274 to address the supplier manufacturing and quality issues produced between March 1, 2021, and May 31, 2024. Based on the issuance of recall 25V-274, NHTSA has closed PE25001. ODI continues to receive a significant number of reports of engine failure in vehicles outside the scope of 25V-274.  This presents a potential safety risk that warrants further investigation.  ODI is opening this Engineering Analysis (EA) to further evaluate the scope and severity of the potential problem and to fully assess the potential safety-related issues of vehicles built outside the recall scope. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

On January 16, 2025, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE25001 after receiving complaints and field reports concerning engine failures in MY2019-2024 GM’s full-size truck and SUV T1XX platform equipped with the L87 6.2L V8 engine. These complainants alleged engine bearing failures resulting in knocking and growling noises from the engine’s bottom end and in some cases more severe consequences such as broken connecting rods leading to engine damage, or engine failure. If the engine fails during vehicle operation, the vehicle will lose propulsion, increasing the risk of a crash. On April 24, 2025, GM issued recall 25V-274 to address the concern with L87 engines produced between March 1, 2021, and May 31, 2024.  GM cited the root cause as a supplier manufacturing and quality issues. GM’s  recall remedy will be either an oil change to an oil with a different viscosity or engine replacement depending on the results of the remedy inspection procedure. To date, ODI has received 1,157 allegations of engine bearing failure. GM submitted 55,464 reports in total, with 29,752 unique VINs. ODI continues to receive allegations of L87 engine failures which fall outside of the scope of recall 25V-274. Based on GM’s recall, ODI will close this PE. NHTSA will continue to investigate complaints of engine failure outside the scope of recall 25V-274 as part ofEngineering Analysis (EA25007). To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On April 9, 2021, the Office of Defects Investigations (ODI) opened PE21-010 to investigate instances of air bag malfunction indicator light (MIL) illumination and potential for frontal air bag non-deployment in several vehicles manufactured by General Motors (GM). The vehicles included model year (MY) 2020 through 2021 CT4 and CT5 passenger cars, Sierra and Silverado trucks (1500/2500/3500 models), XT4 and MY 2021 Escalade, Suburban, Tahoe, Yukon SUVs.Technical Service Bulletin (TSB) 21-NA-005, issued in March 2021, addresses air bag MIL illumination with diagnostic trouble codes (DTCs) B0001-1B or B0012-0D. It cites rust particles in the connection terminal interface of the driver air bag inflator housing as the cause of the air bag MIL illumination. Illumination of the air bag MIL under these circumstances may result in a non-deployment of the frontal driver air bag during a frontal collision and increased risk of injury to the driver.GM stated a correlation exists between production delays due to the pandemic shutdown and premature corrosion initiation on the surface of the air bag inflator housing, which, in some cases, caused rust development during a seven (7) month period of vehicle production. In the rare instance when a rust particle dislodges from the driver air bag inflator housing and enters the air bag connector prior to assembly, an intermittent resistance spike at the air bag connector may result. The condition generates excessive resistance in the air bag electrical system when the steering wheel horn cover is manipulated or the steering wheel is turned. This excessive resistance is momentary. A crash commanding air bag deployment would need to occur exactly when the momentary excessive resistance occurs. Thus, there is a very low likelihood the hazard will present a risk during a crash of sufficient severity to warrant a commanded deployment. This failure mechanism occurs early in life and results in an air bag MIL illumination that corresponds to a DTC warning the driver that the vehicle requires service. The vehicle's air bag remains functional while the MIL is illuminated, and the DTC is present.Once the connection of the driver air bag module to the clockspring is made at the plant, or at the dealership for service, there is no longer an opportunity for rust migration into the connection point. The connector is sealed and has gold terminals, eliminating the expectation of fretting corrosion. All subject vehicles passed standard corrosion validation testing for extensive corrosion with no issue of air bag non-deployment.There is a low rate of occurrence: 1.41 incidents per thousand vehicles (IPTV) for all related occurrences, and 0.04 IPTV for occurrences with a mention of visible rust and/or corrosion on the air bag inflator housing. The average occurrence mileage for the subject vehicles is approximately 2,100. Every occurrence related to the alleged defect experienced an air bag MIL illumination and there are no verified allegations of air bag non-deployment within all data sources.To date, there have been no reported fires, crashes, injuries, or fatalities related to this issue. In view of the low rate, and the nature of early-life failure, the high detectability of failures, and low potential hazard to drivers, this Preliminary Evaluation (PE) is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the following identification numbers: 11537927, 11528888, 11525020, 11521401, 11506057, 11493107, 11486767, 11441525, 11433146, 11425658, 11423440, 11385267, 11376429, 11373466, 11366995.

I was driving doing about 60 mph. All of a sudden the engine stopped and the truck just coasted. I was able to find a safe spot on the side of the road and pull over. Called a tow truck and had it taken to the GM dealership nearby. The trucks engine was just fixed in October of 2025 for the camshaft and lifter rods. It’s currently in the shop and I’m waiting for the diagnostics.

NHTSA ID

11756301

Incident

Aug 9, 2026

"While driving, the vehicle suddenly experienced a flashing check engine light, an Electronic Stability Control (ESC) warning light, and violent steering wheel vibrations. The vehicle suffered a severe loss of power and misfired, creating an immediate traffic hazard. The dealership diagnosed the issue as a catastrophic mechanical lifter failure on the 5.3L V8 Ecotec engine with Dynamic Fuel Management (DFM). Despite the dealer replacing an entire bank of lifters, the engine continues to misfire and vibrate. This premature valvetrain failure at only 36,000 miles is a known design defect that causes sudden engine stalling and disables critical safety features like stability control while the vehicle is in motion, presenting a severe crash risk."

NHTSA ID

11755269

Incident

Jul 31, 2026

The truck starting making a ticking noise within 24 hours the check engine light was on and it starting shuttering. I got it to the dealership were they informed me of lifters failure, and catastrophic engine failure. Dealer is recommending replacing engine since it's a 2020 and not part of recall.

NHTSA ID

11754824

Incident

Jul 22, 2026

My truck shudders when driving. It has 78,000 miles on it. It started shuttering around 73,000 miles. I baby my truck and don't do switch backs or hot rod around.

NHTSA ID

11754596

Incident

Jul 1, 2026

I brought my truck into a certified GM dealer for recall work on the ground strap. I left the dealership and multiple lights came on dash: check engine light, service ecs, traction control, service parking brake, steering assist reduced. 7 minutes later the engine began miss firing. The dealer asked me to bring it back to the shop and after some digging they discovered my L87, 6.2 engine was missing firing in cylinder 5. Now the motor needs to be replaced and GM is not standing behind the repair.

NHTSA ID

11754382

Incident

Jul 22, 2026

The contact’s mother-in-law owns a 2020 GMC Sierra 1500. The contact stated that while her brother-in-law was starting the vehicle, the brake, service engine, and engine warning lights illuminated and the vehicle failed to start. The contact stated that the failure was associated with NHTSA Action Number: EA25007 (ENGINE, ENGINE, AND ENGINE COOLING) and PE25001 (ENGINE, ENGINE, AND ENGINE COOLING). The vehicle was towed to a local dealer, where it was diagnosed with engine failure. The vehicle was not repaired. The owner was scheduled to meet with the dealer to discuss the issue. The manufacturer was contacted and confirmed that there were no open recalls on the VIN related to the failure. The failure mileage was approximately 45,000.

NHTSA ID

11751171

Incident

Jul 12, 2026

Mileage

45,000 mi

My truck transmission beed jerking off and on for over a year. One time it lose power when i was driving and could have caused an accident. I took it to the dealership and they said i new a new transmission for $12000. Something just doesn’t seem right about this! I brought a brand new truck thats unsafe and its no recall for my model but other models with the same issue had a recall. I would just like some answers. I feel like i brought a lemon. Thanks for listening.

NHTSA ID

11750977

Incident

Jul 2, 2026

The contact owns a 2020 GMC Sierra 1500. The contact stated that while accelerating from a complete stop on several occasions, an abnormal clicking sound was heard from the engine compartment. The vehicle was taken to the dealer, where it was diagnosed with a failed fan belt pulley. The vehicle was not repaired. Additionally, while parked on one occasion, an abnormal clicking sound and a loud bang were heard from the engine compartment, and the vehicle stalled. The contact attempted to restart the vehicle, but it failed to turn over. The vehicle was taken to the dealer, where a failed valve spring was diagnosed. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 75,127.

NHTSA ID

11749070

Incident

Jul 2, 2026

Mileage

75,127 mi

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