2020 GMC Sierra 1500

The Office of Defects Investigation (ODI) has received 1,157 reports of engine bearing failure failures in the L87 6.2L engine produced by General Motors (GM). Of the 1,157 reports received, 173 are outside of the scope of recall 25V-274. These engines are installed in Model Years (MY) 2019–2024 Chevrolet Silverado 1500 and GMC Sierra 1500, and 2021-2024MY Chevrolet Suburban and Tahoe, GMC Yukon/Yukon XL, and Cadillac Escalade/Escalade ESV vehicles. The subject engine failures were investigated as part of a Preliminary Evaluation (PE25001).  GM determined that these engine failures were due to multiple supplier manufacturing and quality issues. GM issued recall 25V-274 to address the supplier manufacturing and quality issues produced between March 1, 2021, and May 31, 2024. Based on the issuance of recall 25V-274, NHTSA has closed PE25001. ODI continues to receive a significant number of reports of engine failure in vehicles outside the scope of 25V-274.  This presents a potential safety risk that warrants further investigation.  ODI is opening this Engineering Analysis (EA) to further evaluate the scope and severity of the potential problem and to fully assess the potential safety-related issues of vehicles built outside the recall scope. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.

On January 16, 2025, the Office of Defects Investigation (ODI) opened Preliminary Evaluation PE25001 after receiving complaints and field reports concerning engine failures in MY2019-2024 GM’s full-size truck and SUV T1XX platform equipped with the L87 6.2L V8 engine. These complainants alleged engine bearing failures resulting in knocking and growling noises from the engine’s bottom end and in some cases more severe consequences such as broken connecting rods leading to engine damage, or engine failure. If the engine fails during vehicle operation, the vehicle will lose propulsion, increasing the risk of a crash. On April 24, 2025, GM issued recall 25V-274 to address the concern with L87 engines produced between March 1, 2021, and May 31, 2024.  GM cited the root cause as a supplier manufacturing and quality issues. GM’s  recall remedy will be either an oil change to an oil with a different viscosity or engine replacement depending on the results of the remedy inspection procedure. To date, ODI has received 1,157 allegations of engine bearing failure. GM submitted 55,464 reports in total, with 29,752 unique VINs. ODI continues to receive allegations of L87 engine failures which fall outside of the scope of recall 25V-274. Based on GM’s recall, ODI will close this PE. NHTSA will continue to investigate complaints of engine failure outside the scope of recall 25V-274 as part ofEngineering Analysis (EA25007). To review the ODI reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On April 9, 2021, the Office of Defects Investigations (ODI) opened PE21-010 to investigate instances of air bag malfunction indicator light (MIL) illumination and potential for frontal air bag non-deployment in several vehicles manufactured by General Motors (GM). The vehicles included model year (MY) 2020 through 2021 CT4 and CT5 passenger cars, Sierra and Silverado trucks (1500/2500/3500 models), XT4 and MY 2021 Escalade, Suburban, Tahoe, Yukon SUVs.Technical Service Bulletin (TSB) 21-NA-005, issued in March 2021, addresses air bag MIL illumination with diagnostic trouble codes (DTCs) B0001-1B or B0012-0D. It cites rust particles in the connection terminal interface of the driver air bag inflator housing as the cause of the air bag MIL illumination. Illumination of the air bag MIL under these circumstances may result in a non-deployment of the frontal driver air bag during a frontal collision and increased risk of injury to the driver.GM stated a correlation exists between production delays due to the pandemic shutdown and premature corrosion initiation on the surface of the air bag inflator housing, which, in some cases, caused rust development during a seven (7) month period of vehicle production. In the rare instance when a rust particle dislodges from the driver air bag inflator housing and enters the air bag connector prior to assembly, an intermittent resistance spike at the air bag connector may result. The condition generates excessive resistance in the air bag electrical system when the steering wheel horn cover is manipulated or the steering wheel is turned. This excessive resistance is momentary. A crash commanding air bag deployment would need to occur exactly when the momentary excessive resistance occurs. Thus, there is a very low likelihood the hazard will present a risk during a crash of sufficient severity to warrant a commanded deployment. This failure mechanism occurs early in life and results in an air bag MIL illumination that corresponds to a DTC warning the driver that the vehicle requires service. The vehicle's air bag remains functional while the MIL is illuminated, and the DTC is present.Once the connection of the driver air bag module to the clockspring is made at the plant, or at the dealership for service, there is no longer an opportunity for rust migration into the connection point. The connector is sealed and has gold terminals, eliminating the expectation of fretting corrosion. All subject vehicles passed standard corrosion validation testing for extensive corrosion with no issue of air bag non-deployment.There is a low rate of occurrence: 1.41 incidents per thousand vehicles (IPTV) for all related occurrences, and 0.04 IPTV for occurrences with a mention of visible rust and/or corrosion on the air bag inflator housing. The average occurrence mileage for the subject vehicles is approximately 2,100. Every occurrence related to the alleged defect experienced an air bag MIL illumination and there are no verified allegations of air bag non-deployment within all data sources.To date, there have been no reported fires, crashes, injuries, or fatalities related to this issue. In view of the low rate, and the nature of early-life failure, the high detectability of failures, and low potential hazard to drivers, this Preliminary Evaluation (PE) is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the following identification numbers: 11537927, 11528888, 11525020, 11521401, 11506057, 11493107, 11486767, 11441525, 11433146, 11425658, 11423440, 11385267, 11376429, 11373466, 11366995.

While slowly accelerating from a stop, with 4 family members in the truck, the engine began to run rough for about 1-2 seconds then multiple notifications flashed across the dashboard (Check Engine, Steering Assist is Reduced-Drive with Care, Service ESC, and Service Parking Brake). The road we were on was steep and twisty and did not have room to pull over which put us in an unsafe position with compromised steering and no shoulder. We made it 2 miles home but there was smoke coming from the exhaust and the engine ran very rough. Truck was towed to my mechanic. Mechanic confirmed issue. Diagnosis was misfire in #5 cylinder, confirmed initial compression upon startup (1 second) then compression loss and cylinder full of oil due to failed lifter. No previous issues prior to failure.

NHTSA ID

11766668

Incident

Aug 16, 2026

Vehicle: 2020 GMC Sierra 1500 SLT VIN: 3GTU9DEL5LG340438 Engine: 6.2L V8, RPO L87 Mileage: approximately 129,854 miles My 2020 GMC Sierra 1500 equipped with the L87 6.2L V8 experienced an engine failure and has been diagnosed as needing an engine replacement. I am reporting this because my vehicle is equipped with the same L87 6.2L engine currently being investigated by NHTSA under Engineering Analysis EA25007 for engine failures occurring outside the scope of Recall 25V-274. My model year is not currently included in Recall 25V-274. However, EA25007 specifically addresses L87 engine failures occurring outside the existing recall population, including 2019–2024 GMC Sierra 1500 vehicles. GM also issued Preliminary Information bulletin PIP5900, “Diagnostic Tips for Seized Engine or Engine Noise,” applicable to 2019–2023 GMC Sierra vehicles equipped with the 6.2L L87 engine, which identifies possible crankshaft bearing failure. I am requesting that this engine failure be documented as part of NHTSA's ongoing investigation of L87 engine failures outside Recall 25V-274.

NHTSA ID

11765481

Incident

Apr 1, 2026

Timing in engine is going out at 150,000 miles

NHTSA ID

11764385

Incident

Sep 14, 2026

5/5/25 woke up back seat entire truck flooring soaking wet back glass cracked. 4/8/25 transmission went out 117,000 miles 7/3/25 exhaust leak and placed nox 1. 7/8/25 127551 mileage exhaust leak replace gaskets, belt , tensioner, and pulley, 6/8/2025 3 knock sensors replaced and replaced intake manifold.

NHTSA ID

11764362

Incident

Apr 4, 2025

Transmission shifting hard in first few gears and only 87,000 miles on Transmission.

NHTSA ID

11764196

Incident

May 20, 2026

The contact owns a 2020 GMC Sierra 1500. The contact stated that while driving approximately 55 MPH, the vehicle started losing power and decelerated. The check engine warning light was flashing with several unknown messages displayed. The vehicle was parked on the side of the road and later towed to the local dealer to be diagnosed. The contact was informed that the lifters, push rods, and camshaft had failed and needed to be replaced. The lifters, push rods, and camshaft were replaced, and the vehicle was repaired. The contact stated that approximately 6,900 miles later, the failure reoccurred. The vehicle was towed back to the local dealer, and the contact was informed that the engine crankshaft and connecting rods had failed and the engine needed to be replaced. The vehicle was not yet repaired. The failure mileage was 115,000.

NHTSA ID

11764134

Incident

Mar 31, 2026

Mileage

115,000 mi

Powertrain issues and a chassis issue that is extremely dangerous.Tailgate on rare occasions falls open by itself. There is a design flaw in the placement of the catalytic converters. The heat is burning up the fluid. I could not believe my eyes when I serviced the transmission. This is another shortcut by GM to save on the extra wiring needed for the oxygen sensors (2)in the converters and the two oxygen sensors downstream of the converters. There is plenty of room for the converters further down by the tail shaft to drive shaft connections. This is GM’s way of being cheap. Here’s the problem. The converters get way too hot. The fill plug for the transmission which is behind a low rent heat shield crumbled into my hands from excessive heat buildup. GM knows there is a problem with the fluid breaking down. Their bandaid answer is to use Mobil 1 fluid instead of the recommended Dexron 6. What needs to happen is a safety recall issued for the unwanted tailgate deploying all by itself. There needs to be a redesign in the exhaust system. The Transmission (8 Speed) has a catalytic converter exactly on both sides and the crossover pipe runs directly under the transmission sump pan. No wonder they are having issues with transmissions burning up. THIS IS A FIRE HAZARD !!! With the converters being so close to the exhaust manifolds, a leak from the engine or the transmission would be enough to ignite and possibly kill the occupants. All in the name of saving a few cents in wiring. Myself, I am a retired GM Mechanic. I started working at Sewell Cadillac in [XXX] in 1975. I have held the title of ASE Master Tech. Cadillac Master Tech. I have been a GM Shop Foreman and A GM Service and Parts Director in my Career. I retired from Federal Express as in charge of Fleet Maintenance and GSE(Aircraft Equipment). I have certifications from Mercedes, BMW, Toyota, Commander Loaders, Goodyear, and more. Given the right set of circumstances, it could end very badly. Dangerous Truck ! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INF

NHTSA ID

11763015

Incident

Sep 3, 2026

I was driving home with my wife. The engine just cut off. No power to the gas pedal. Luckily we were able to coast long enough to find a shoulder to pull off onto. Truck wouldn’t restart. Had to call a tow truck and have it towed to the Chevy dealership. The engine was already repaired once. Ref number 11696129. I just got the truck back and fixed again. So far I’ve had to pay for 2 tows and 2 repairs costing be about 3000 dollars. Both repairs have been done at a Chevy dealership.

NHTSA ID

11763011

Incident

Aug 9, 2026

This preliminary information advises a dealer on how to email GDS2 session logs into Technical Assistance.

This document assists GM dealer technicians with diagnosing torque converter concerns to ensure torque converter replacement is necessary. The torque converter part number will be placed on order restriction, and the technician will be asked to follow 25-NA-148 before requesting a part through PQC.

This Preliminary information communicates an issue where an aftermarket autostop device or rear taillights is causing a dead battery.

This document assists GM dealer technicians with diagnosing torque converter concerns to ensure torque converter replacement is necessary. The torque converter part number will be placed on order restriction, and the technician will be asked to follow 25-NA-148 before requesting a part through PQC.

This PI provides information to repair the door water deflector which is not sealed properly allows water into the door jam/sill area.

PI to help diagnose A/C concern