2002 Honda GL1800

NHTSA opened Audit Query (AQ) 12-001 to determine whether Southern Honda Powersports (Southern Honda) of Chattanooga, Tennessee, had complied with the requirements of the National Traffic and Motor Vehicle Safety Act, as amended, 49 U.S.C. Chapter 301 (Safety Act) and its implementing regulations. The Safety Act requires, among other things, that a motor vehicle or equipment manufacturer notify its dealers of defects related to motor vehicle safety and non-compliances with federal motor vehicle safety standards.In turn, a dealer may not sell and deliver a new vehicle subject to a recall unless the recall remedy has been performed.(see 49 U.S.C. 30120(i); 49 C.F.R. 573.11)NHTSA issued an information request to Southern Honda on May 14, 2012 to which they responded on July 6, 2012.NHTSA?s inquiry led it to believe that Southern Honda had failed to complete the requirements of five recalls that required inspections and/or repairs of motorcycles prior to their sale or delivery.NHTSA believes that 329 motorcycles affected by recalls had not been inspected and/or repaired prior to their sale and delivery between 2007 and 2012.The agency is unaware of any deaths or injuries involving these vehicles.NHTSA concluded that it had a potential civil penalty claim against Southern Honda for violations of the Safety Act.Southern Honda denied any violations of the Safety Act.In order to settle this matter, Southern Honda agreed to pay a civil penalty in the amount of $125,000, to be paid in five annual installments.This AQ is closed.

HONDA IS AMENDING THE SCOPE OF 03V-350 TO ADD 34,919 POTENTIALLY AFFECTED GL1800 GOLD WING MOTORCYCLES.THE INITIAL RECALL RANGE INCLUDED FRAMES MANUFACTURED WITH ONE OF A NUMBER OF WELDING PROCESSES.HONDA BELIEVED, ON THE BASIS OF DATA AVAILABLE AT THAT TIME, THAT ONLY THOSE GL'S BUILT WITH THAT ONE PROCESS WERE AT RISK OF FAILURE.WITH THE ORIGINAL RECALL (IN SEPTEMBER, 2003), HONDA INTRODUCED YET ANOTHER WELD PROCESS.SUBSEQUENTLY, HONDA BECAME AWARE OF INCIDENTS INVOLVING GL'S NOT INCLUDED IN THE ORIGINAL RECALL, BUILT USING ANOTHER EARLY WELDING PROCESS.THUS, HONDA HAS DECIDED TO RECALL ALL GL1800'S BUILT PRIOR TO SEPTEMBER 20, 2003 REGARDLESS OF WHAT WELD PROCESS WAS BEING USED AT THE TIME.THIS RECALL EXPANSION AFFECTS THE 2001, 2002, 2003 AND 2004 MODEL YEARS AND THE TOTAL NUMBER OF AFFECTED U.S. GL1800 MOTORCYCLES INCREASES FROM 8,196 TO 43,115.

THE SUBJECT MOTORCYCLES, INTRODUCED WITH THE 2001 MODEL YEAR, UTILIZE AN ALUMINUM FRAME INDIVIDUALLY WELDED BY HONDA EMPLOYEES IN THE COMPANY?S MARYSVILLE, OHIO ASSEMBLY PLANT.NHTSA/ODI OPENED THIS INVESTIGATION AFTER LEARNING THAT SOME 2002 MODEL YEAR GL1800?S WERE EXPERIENCING REAR SUSPENSION COLLAPSE WHEN THE LOWEST CROSSMEMBER WOULD COMPLETELY SEPARATE FROM THE FRAME.IT APPEARED THE CROSSMEMBER WAS SEPARATING DUE TO SUB-STANDARD WELDING OF THE CROSSMEMBER TO THE FRAME. ON SEPTEMBER 4, 2003 HONDA BRIEFED ODI STAFF AND ADVISED THAT THE SUBJECT WELD FAILURES RESULTED FROM A COMBINATION OF PRODUCTION LINE CHANGES THAT TOOK EFFECT ON MARCH 1, 2002.THESE CHANGES WERE:1) FEW, IF ANY, REINFORCING TIG WELDS APPLIED TO THE CROSSMEMBER MIG WELDS; 2) A RELATIVELY INEXPERIENCED WELDER BEGAN WELDING FRAMES AS OF THAT DATE; AND 3) A LESS ROBUST WELD QUALITY CONTROL INSPECTION WAS INTRODUCED.EFFECTIVE SEPTEMBER 11, 2002 HONDA ADDRESSED THESE ASSEMBLY LINE ISSUES.ON SEPTEMBER 16, 2003 HONDA ADVISED NHTSA/ODI THAT IT WAS CONDUCTING A SAFETY RECALL OF ALL MYR 2002/2003 GL1800?S BUILT FROM MARCH 1, 2002 THROUGH SEPTEMBER 10, 2002.THIS IS A WORLDWIDERECALL INVOLVING 9,521 MOTORCYCLES, OF WHICH 8,196 ARE IN THE UNITED STATES.FOR MORE INFORMATION CONCERNING BOTH HONDA?S SEPTEMBER 4TH BRIEFING AND THE RECALL, PLEASE REFER TO NHTSA?S OCTOBER 2, 2003 MEMO.BASED ON INFORMATION PROVIDED BY HONDA CONCERNING THE PRODUCTION LINE CHANGES; THE FIELD PERFORMANCE OF ALL 2001-2003 GL1800?S; AND NHTSA?S INDEPENDENT INFORMATION GATHERING ACTIVITIES; THE SCOPE OF HONDA?S RECALL APPEARS JUSTIFIED.ODI WILL CLOSELY MONITOR SUBJECT CROSSMEMBER WELD INTEGRITY FOR BIKES BUILT OUTSIDE THE RECALL SCOPE, AS WELL AS THE EFFECTIVENESS OF HONDA?S RECALL REMEDY FOR THOSE BIKES WITHIN IT, AND WILL TAKE ADDITIONAL ACTION IF WARRANTED BY FUTURE DEVELOPMENTS.

SEE THE ATTACHED REPORT WITH ODI'SFINDINGS.

I recently found a problem with a motorcycle tire that the tread appears to be coming lose from the casing. It has several blisters in the center of the tire t 63v date of manufacture is 01/22 the mileage is approximately 16,000

NHTSA ID

11548512

Incident

Sep 1, 2023

TL* THE CONTACT OWNS A 2002 HONDA GL1800 (GOLDWING) MOTORCYCLE. WHILE DRIVING 25 MPH, THE REAR BRAKES FAILED. THE CONTACT PULLED OVER AND HAD THE BIKE TOWED TO HIS RESIDENCE. THERE WERE NO WARNING INDICATORS ILLUMINATED. AN UNKNOWN DEALER WAS NOTIFIED, BUT WAS NOT ABLE TO ASSIST. THE CONTACT REPAIRED THE REAR MASTER BRAKE CYLINDER SUB-ASSEMBLY HIMSELF. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 186,000.

NHTSA ID

11203994

Incident

Apr 8, 2019

Mileage

186,000 mi

TL* THE CONTACT OWNS A 2002 HONDA GL1800 (GOLDWING) MOTORCYCLE. THE CONTACT STATED THAT THERE WAS A CRACK ON THE RIGHT SIDE OF THE FRAME WHERE AN ALUMINUM TUBE ENTERED INTO THE MAINFRAME. THE DEALER (FRED CUMMINGS MOTORSPORTS, 2211 CHESTER AVE, BAKERSFIELD, CA 93301, (661) 324-9695) STATED THERE WERE NO RECALLS AND DID NOT ASSIST. THE MANUFACTURER HAD A RECORDED MESSAGE STATING THAT THERE WERE NO RECALLS. THE CONTACT EMAILED THE MANUFACTURER'S WEBSITE AND WAS AWAITING A RESPONSE. THE FAILURE MILEAGE WAS 186,000.

NHTSA ID

11203989

Incident

Apr 24, 2019

Mileage

186,000 mi

HAVE A 2002 HONDA GOLDWING NEVER HADE ANY PROBLUMS AT ALL

NHTSA ID

11196578

Incident

Apr 15, 2019

Mileage

48,000 mi

MY F1 LIGHT CAME ON WHILE DRIVING. SINCE MY GOLDWING IS A CONVERSION TO A TRIKE, THE KICKSTAND WAS FIXED AND IS INOPERABLE. ON THE PUBLIC HIGHWAY, TRIKE WAS RUNNING VERY ROUGH AND SMELLED OF A VERY LEAN FUEL MIXTURE AND STALLING AT EVERY TRAFFIC LIGHT AND HAD TO BE RESTARTED. A VERY UNSAFE CONDITION. I TOOK IT TO MY LICENSED HONDA MECHANIC AND HE KNEW IMMEDIATELY THAT IT WAS THE COMPUTER. HE STATED IF I WOULD HAVE DRIVEN IT IN THAT CONDITION THE CATALYTIC CONVERTER WOULD HAVE MELTED AND REALLY CAUSED PROBLEMS. ANOTHER UNSAFE CONDITION. MY MECHANIC SAID IT WAS A PROBLEM WITH THE LOCATION OF THE O2 SENSOR BEING PLACED TOO FAR BACK IN THE EXHAUST IN 2001-2005 MODELS. THE PROBLEM WAS FIXED BY HONDA IN 2006 AND FOLLOWING. THE COMPUTER AND INSTALLATION COST $997.23 AND THE PROBLEM SHOULD HAVE BEEN SUBJECT OF A RECALL. HONDA APPARENTLY KNEW IT BUT DIDN'T DO ANYTHING ABOUT IT.

NHTSA ID

11092226

Incident

May 6, 2018

Mileage

31,177 mi

TL* THE CONTACT OWNS A 2002 HONDA GOLDWING. WHILE DRIVING 65 MPH, THE CONSUMER STRUCK A SMALL OBJECT IN THE ROAD AND A POP WAS HEARD. THE DEALER DIAGNOSED THAT THE WELDS FRACTURED IN SEVERAL DIFFERENT PLACES AND NEEDED TO BE REPLACED. THE MOTORCYCLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 05V027000 (STRUCTURE). THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. NO ASSISTANCE WAS PROVIDED. THE FAILURE MILEAGE WAS APPROXIMATELY 153,950. UPDATED 01/04/17*LJ UPDATED 01/05/17.*JB

NHTSA ID

10926526

Incident

Oct 22, 2016

Mileage

153,950 mi

TL* THE CONTACT OWNS A 2002 HONDA GOLDWING MOTORCYCLE. THE CONTACT STATED THAT BRAKE FLUID LEAKED ONTO THE GROUND FROM THE REAR MASTER CYLINDER. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE MASTER CYLINDER WAS REPLACED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 15V700000 (SERVICE BRAKES, HYDRAULIC); HOWEVER, THE DEALER REFUSED TO SERVICE THE VEHICLE UNDER THE RECALL. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS UNAVAILABLE.

NHTSA ID

10816956

Incident

Oct 15, 2015

TL* THE CONTACT OWNS A 2002 HONDA GOLDWING EQUIPPED WITH A 2015 RALLY WAGON PRL. WHILE DRIVING AT APPROXIMATELY 60 MPH, THE AXLE FOR THE TRAILER FRACTURED AND THE TIRES DETACHED. THE TRAILER WAS TAKEN TO AN INDEPENDENT MECHANIC, WHERE IT WAS DIAGNOSED THAT THE MATERIAL USED WAS DEFECTIVE. THE TRAILER WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 3,000.

NHTSA ID

10750105

Incident

Jul 24, 2015

Mileage

3,000 mi

"DEALER MESSAGE - ON DECEMBER 11, SEVERAL SECTIONS OF S/B GL1800 #23 WERE REVISED TO INCLUDE INFORMATION FOR THE REPAIR OF TRIKE COVERSIONS."

"SERVICE BULLETIN - HONDA IS LAUNCHING A SAFETY RECALL OF 2012-2015 GL1800/A AND 2013-2015 GL1800B/BD MOTORCYCLES, AND IS IMPLEMENTING A RECALL REMEDY FOR 2001-2010 AND 2012 GL1800/A MOTORCYCLES ALREADY SUBJECT TO SAFETY RECALL “JG6”. HONDA HAS DETERMINED THAT UNDER CONDITIONS WHERE THE BRAKE FLUID IS SUBJECT TO PROLONGED AGING DUE TO A LACK OF MAINTENANCE (I.E., THE BRAKE FLUID IS NOT REPLACED FOR A LONG PERIOD OF TIME DESPITE THE PUBLISHED MAINTENANCE SCHEDULE OF REPLACEMENT EVERY 12,000 MILES OR TWO YEARS, WHICHEVER COMES FIRST), DEPOSITS MAY FORM WITHIN THE BRAKE FLUID. IF SUFFICIENT DEPOSITS ARE FORMED, THEY CAN RESULT IN A MALFUNCTION OF THE SECONDARY MASTER CYLINDER, WHICH MAY CAUSE THE REAR BRAKE TO DRAG."

NEWSLETTER - THE REPAIR PROCEDURE FOR THE SECONDARY MASTER CYLINDER (SMC) RECALL IS VERY INVOLVED, SO MAKE SURE TO READ THROUGH THE ENTIRE BULLETIN BEFORE HAND SO YOU CAN VISUALIZE THE PROCEDURES BEFORE YOU START. NOT ONLY WILL YOU BE INSTALLING AN UPDATED SMC AND A NEW REAR MASTER CYLINDER, BUT IT IS IMPORTANT TO CAREFULLY FOLLOW EACH STEP IN EXACT ORDER SO THAT THE PEDAL BRAKE LINE IS COMPLETELY FLUSHED OF ANY CONTAMINANTS.

"DEALER MESSAGE - EFFECTIVE IMMEDIATELY THE SECONDARY MASTER CYLINDER (SMC) KITS FOR THIS RECALL ARE AVAILABLE ON OPEN ORDER. AS INDICATED IN S/B GL1800 #23 AND OTHER COMMUNICATIONS ABOUT THIS RECALL, IT IS ABSOLUTELY CRITICAL THAT ONLY PRO HONDA DOT 4 BRAKE FLUID BE USED DURING THE REPAIR PROCEDURE. TO HELP ENSURE AN ADEQUATE SUPPLY OF BRAKE FLUID IS AVAILABLE FOR RECALL REPAIRS, AN ADDITIONAL ALLOCATION OF PRO HONDA DOT 4 BRAKE FLUID WILL BE SHIPPED TO DEALERS. THE ALLOCATION IS BASED ON YOUR DEALERSHIP’S PREVIOUSLY SUBMITTED GL1800 SMC RECALL WARRANTY CLAIMS."

SERVICE BULLETIN - HONDA IS LAUNCHING A SAFETY RECALL OF 2012-2015 GL1800/A AND 2013-2015 GL1800/B/BD MOTORCYCLES, AND IS IMPLEMENTING A RECALL REMEDY FOR 2001-2010 AND 2012 GL 1800/A MOTORCYCLES ALREADY SUBJECT TO SAFETY RECALL "JG6". HONDA HAS DETERMINED THAT UNDER CONDITIONS WHERE THE BRAKE FLUID IS SUBJECT TO PROLONGED AGING DUE TO A LACK OF MAINTENANCE, DEPOSITS MAY FORM WITHIN THE BRAKE FLUID.

"DEALER MESSAGE - THE SERVICE BULLETIN IN SUPPORT OF THE SAFETY RECALL OF 2001-2015 GL1800/A AND GL1800B/BD MOTORCYCLES FOR A POTENTIALLY DEFECTIVE SECONDARY MASTER CYLINDER IS POSTED ON IN. SERVICEBULLETIN SAFETY RECALL: GL1800 #23 INCLUDES THE AFFECTED MODELS, REPAIR PROCEDURE, PARTS INFORMATION, AS WELL AS WARRANTY CLAIM INFORMATION."