2017 Hyundai Tucson

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

On March 29, 2019, the Office of Defects Investigation (ODI) opened two Preliminary Evaluations (PE19-003 on Hyundai and PE19-004 on Kia) to broadly investigate incidents of non-crash fires (regardless of origin or operational status of the vehicle) on various model year Hyundai and Kia vehicles.  During the PE investigations, Hyundai and Kia issued several recalls to address vehicle fires, including those due to engine failures involving various engine types.  The remedies for the engine failure recalls typically involve engine inspection (to detect existing damage), and if necessary, engine replacement.  Additionally, both manufacturers have been installing an engine control software modification known as Knock Sensor Detection Software (KSDS) which is intended to detect impending engine failure, alert the driver, and limit engine power (to lessen likelihood of engine failure).KSDS is being installed under recalls and non-safety field actions, and both companies have extended limited engine warranties (see recall files). On December 22, 2021, ODI upgraded PE19-003 and PE19-004 to this Engineering Analysis (EA21-003, covering both Hyundai and Kia) to evaluate the scope of the prior recalls related to engine failures/fires and the efficacy of the recall remedies for the recalls, as well as the long-term viability of related programs and non-safety field actions being conducted by Hyundai and Kia.  The former issue involved approximately 550,000 MY 2013 Hyundai Elantra, MY 2011 Kia Sorento, and MY 2012-2015 Kia Rio.  The latter issue involved approximately 2.5 million recalled vehicles, which have been identified as displaying potential remedy concerns: Hyundai recalls 15V-568, 17V-226, 20V-746, and 21V-727; and Kia recalls 17V-224, 19V-120, 20V-750, and 21V-844. Regarding the recall scope issue, among all of the scope vehicles identified at EA opening, ODI found only the MY 2011 Kia Sorento vehicles equipped with both the Theta II 2.4L 4-cylinder Multi-Point Injection (MPI) and the Lambda II 3.5L 6-cylinder MPI engines experienced relatively high rates of reported fires.  In December 2023, Kia issued recall 23V-877 that will cover about 80,000 MY 2011 Kia Sorento vehicles equipped with the Theta II 2.4L MPI engines.  The remedy will involve an inspection, and if necessary, a replacement of the engine, as well as the installation of KSDS.  It should be noted that in 2021 these vehicles were included in a KSDS product improvement campaign with warranty extension.  For the MY 2011 Sorento vehicles equipped with the Lambda II 3.5L engines, ODI believes that future engine failures/fires involving these vehicles will likely be due to a lax in adhering to the proper or scheduled engine maintenance (regular engine oil changes), rather than a design or manufacturing engine issue. Regarding the issue of the efficacy of the recall remedies, ODI found the majority of the recalled Hyundai and Kia vehicles, by model, experienced lower reported fire rates after the remedies were applied.  Furthermore, ODI found that for most vehicles that did not receive the recall remedies, by model, experienced relatively high fire rates.  To address this problem, Hyundai informed ODI in December 2023, that it will renotify all of its owners covered by the Hyundai recalls of engine failures/fires every 8 months for the next 3 years.  In December 2023, Kia stated that it will renotify the majority of its owners every 8 months for the next 3 years.Several previously recalled Kia models are excluded from the renotification due to their lower reported rates of engine fires.  Overall, the renotification actions will help to increase the recall completion rates, thus reduce the frequency of engine fires in the future. In view of the recall action being taken by Kia and renotification actions being taken by both Kia and Hyundai, ODI is closing this Engineering Analysis.  Also, both companies have been released from the 2020-iniated Consent Orders (Kia since November 2022 and Hyundai since November 2023).  The agency reserves the right to take additional action if warranted by future circumstances.  To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

While driving down the highway, the check engine light started to flash. Once the car was turned off and back on again, it shook violently. It was hard to keep it in the lane and I was worried it would cause an accident. It was driven off the highway while constantly shaking. Once it sat off for roughly 30 minutes, it would turn on, but wouldn't turn over and drive. It was towed to a dealership where it was diagnosed, though I was never given anything past a verbal "it stopped compressing". It turns on and over, but makes a grinding noise. It will die and turn off the engine after roughly 45 minutes. This had never happened before. *I've been told a few different things by people who hear about the problem, but I've never received a real diagnosis by the Hyundai dealership it is located at. It has always had a oil consumption problem, adding roughly one quart of oil every 800-1000 miles. It has had oil changes every 5,000 miles. It also had a hard time when cold-started accelerating, but would work fine once heated up. It is available for inspection upon request.

NHTSA ID

11775583

Incident

Oct 9, 2026

The issues is the engine shuts off at idle or in motion. Sometimes hard to start but it cranks over well. Then when it restarts after a shut down, three lights stay on some traction control, the steering and a picture of a car downhill with a clock or engine RPM light. No check engine light on. Then recently the tachometer doesn’t work after a shutdown then restart. But when you turn off the engine with ignition, then restart the third time. The lights all go off then the RPM gauge works. But the whole time the engine runs great. When I check ECM all is good no Fault codes, I monitor fuel pressure the low psi is 40 the high side is 999 psi. Is this a common issue with these cars?

NHTSA ID

11774699

Incident

Jul 11, 2026

My name is [XXX]. My husband, [XXX], and I purchased a 2017 Hyundai Tucson (VIN: [XXX]) from a Hyundai dealership in 2023 with 53,920 miles for our daughter to commute to school. The vehicle now has approximately 77,940 miles, and she is still attending school. Since purchasing the vehicle, we have consistently returned to the same Hyundai dealership for regular maintenance, trusting its professionals to keep the vehicle safe and reliable. While driving on the freeway, our daughter suddenly lost engine power. The vehicle slowed down and would no longer accelerate. Thankfully, she managed to exit the highway before it stopped completely. Highway patrol assisted her in moving the vehicle to the roadside. The Check Engine Light and oil-pressure warning light came on, the engine made a pronounced knocking sound, and it would no longer run. We believe these symptoms closely resemble the engine defect described in Hyundai's Recall 209 (NHTSA 21V-727), involving connecting-rod-bearing failure in certain 2017 Tucson vehicles. Hyundai Motor America denied our request for assistance, stating that our VIN is not included in the recall and that no warranty coverage applies. We respectfully question whether vehicles experiencing the same or substantially similar defect may have been excluded from the recall. We request a technical investigation into why our vehicle was excluded and whether its engine failure is related to the recalled defect. This was a serious safety concern, not merely a repair expense. Our daughter could have suffered a serious accident had she been unable to exit the freeway safely. We are grateful she escaped without injury. We respectfully request that Hyundai reconsider its decision, review the vehicle's maintenance and diagnostic records, and investigate the engine failure. If the failure is related to the recalled defect, we ask Hyundai to cover the cost of engine repair or replacement. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11774108

Incident

Sep 1, 2026

The contact owns a 2017 Hyundai Tucson. The contact stated that while stopped at a stop light, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The contact stated that the accelerator pedal was depressed to the floorboard, and the vehicle jumped forward and then stopped. The contact stated that the vehicle was stuck in the middle of a busy highway. The vehicle was coasted to the shoulder of the roadway. The vehicle was taken to the dealer, where it was diagnosed with a dual clutch failure. The contact was informed that the dual clutch needed to be replaced. The contact stated that the failure was a known failure with the vehicle. The manufacturer was made aware of the failure, and a case was filed. The contact was informed that the repair was not covered under a special coverage program. The failure mileage was approximately 133,000.

NHTSA ID

11773226

Incident

Oct 9, 2026

Mileage

133,000 mi

On [XXX], I purchased a 2017 Hyundai Tucson from DriveTime, located at 6400 Pensacola Boulevard, Pensacola, FL 32505. Within approximately nine days of purchase, the vehicle began experiencing serious mechanical problems, raising significant concerns about its safety and roadworthiness. On [XXX], the vehicle suffered a severe loss of acceleration and was unable to exceed approximately 30 mph. This sudden reduction in engine performance created a dangerous situation while driving, particularly when attempting to maintain normal traffic speeds. Following these issues, mechanical inspections revealed water inside the spark plug wells, a severely rusted ignition coil, and a failing catalytic converter. Firestone estimated the catalytic converter repair at approximately $5,000. The presence of water and corrosion raised concerns about possible pre-existing damage and whether the vehicle had been properly inspected before being sold. The vehicle remained in repair-related custody for approximately 29 days. Despite repeated communications with DriveTime, the mechanical problems were not satisfactorily resolved. DriveTime representatives informed me that a replacement vehicle had been approved. On [XXX], I returned to the dealership expecting a replacement but was informed that no suitable vehicle was available. I was left without transportation, and the dealership failed to provide a satisfactory resolution. As of October 21, 2026, I remain without a vehicle. I am requesting that NHTSA investigate the sudden loss of engine power, possible electrical or ignition system damage caused by moisture intrusion, and any similar safety complaints involving the 2017 Hyundai Tucson. My primary concern is that these mechanical failures could cause another driver to experience a dangerous loss of power while operating the vehicle, potentially resulting in a serious collision. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11772852

Incident

Aug 10, 2026

engine failure even though this car has always had oil changes at 110,000 miles. I would like the company to fix this since i am not the first to complain about this. I still have the car parked.

NHTSA ID

11771356

Incident

Sep 12, 2025

The contact owns a 2017 Hyundai Tucson. The contact stated that while driving at 65 MPH, the vehicle unexpectedly stalled and was unable to exceed 30 MPH. The contact pulled the vehicle over to the shoulder of the road, and the vehicle failed to restart. The vehicle was towed to the dealer, where it was diagnosed that the transmission failed and oil contaminated the catalytic converter, causing the catalytic converter to fail and require replacement. The transmission was repaired by the dealer, and the catalytic converter was replaced by an independent repair facility. The contact subsequently observed continued oil loss following the repairs. The vehicle was returned to the dealer, where it was diagnosed that the exhaust manifold headers failed and required replacement. The vehicle was not repaired. The contact requested and received a complete diagnostic report from the dealer. The failure mileage was approximately 90,502.

NHTSA ID

11771068

Incident

Jun 21, 2026

Mileage

90,502 mi

While going down the highway at around 72 mph , my car went into limp mode. I was unable to accelerate, the brake and wheel locked. And then the engine light began flashing. The limp mode , non acceleration, and flashing engine light have happened twice before this instance. The first two times the pulled the P1326 knock sensor code and replaced it. Did the update, and sent me on my way saying it was fine. Now this most recent time (the 3rd time), the engine has failed. A CARFAX report says my car already had the engine replaced at 52k miles, meaning there’s 1 something internally wrong and 2 it’s still well within mileage warranty for another engine replacement. This car is extremely dangerous as it can literally stop in the middle of the highway. I went from 72 to about 15 mph in seconds, I was unable to get over or accelerate. It was terrifying. Now dealing with Hyundai - they don’t want to take fault.

NHTSA ID

11769530

Incident

Sep 3, 2026

Some Hyundai vehicles may be equipped with a parking distance warning (PDW) sensor(s) that may trigger various DTCs and display warning messages on the instrument cluster, resulting in the PDW sensor(s) failing to detect nearby objects or triggering multiple false alarms. This condition may be a result of external damage to the PDW sensor membrane or sensor cover from rock chips or road debris, a collision, or previous vehicle repairs or modifications.

Some vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin outlines the combustion chamber cleaning procedure for vehicles diagnosed with this condition. All internal combustion engines consume some engine oil during normal operation, depending on driving conditions and mileage, and this procedure should only be performed when deemed necessary based on inspection and diagnosis of the vehicle as outlined in TSB 26-EM-015H, Engine Oil Consumption – Inspection & Repair Guidelines, or the latest revision.

Certain vehicles equipped with internal combustion engines may exhibit higher-than-expected engine oil consumption. This bulletin provides the inspection and repair procedures for vehicles exhibiting this condition. All internal combustion engines consume engine oil as part of normal engine operation. Oil consumption rates may vary based on mileage, operating conditions, driving habits, and maintenance history. Hyundai recommends following the prescribed maintenance schedule and periodically checking the engine oil level using the dipstick to maintain proper engine oil level.

Some Tucson (TL) vehicles equipped with a 2.0L engine may exhibit a continued DTC P132600 after an ECM logic update has been performed per TSB 24-01-068H, Engine Monitoring Logic (Service Campaign 966). This bulletin provides instructions to inspect and resolve other engine mechanical issues and if DTC P132600 remains, then a procedure and manual mode passwords are given to perform the update again in manual mode to resolve this condition.

Certain vehicles may exhibit excessive paint peeling or bubbling of the primer/paint film on the exterior metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. This warranty extension only applies to factory-applied paint and does not cover collision-related paint repairs or vehicles with a salvaged title. Hyundai is extending the warranty coverage for certain white paint colors under these conditions from 3 years and 36,000 miles, to 10 years with unlimited miles from the date of original retail delivery or date of first use, and is valid for original and subsequent owners.

Some Hyundai vehicles with exterior white paint may exhibit peeling or bubbling on metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. The paint warranty coverage for affected vehicles has been extended to 10 years/unlimited miles from the date of original retail delivery or date of first use and is valid for original and subsequent owners.