2018 Hyundai Tucson

The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021. The Petitioners cited examples of complaints indicating that the subject vehicles were experiencing rapid loss of engine oil due to oil drain plug back outs, resulting in loss of motive power and/or catastrophic engine damage. Additional complaints were provided which alleged that the oil drain pans lack sufficient structural integrity and are susceptible to cracking. The petition itself can be reviewed at NHTSA.gov under ODI number 11481745. On September 12, 2022, the Office of Defects Investigation (ODI) opened Defect Petition (DP22-003) to evaluate the Petitioners’ request. The Petitioners have provided additional complaints within four supplemental letters dated January 31, 2023, March 21, 2023, May 23, 2023, and August 4, 2023. ODI’s evaluation included the review and analysis of the complaints and supporting information submitted by the Petitioners, as well as additional complaints submitted directly to NHTSA which referenced either the oil drain plug or a crack in the oil pan. After reviewing the available data, ODI has not identified evidence that would support opening a defect investigation into the oil drain pan assemblies of the subject vehicles. Based on a review of the available information, a loss of motive power resulting from an oil drain plug back out has not occurred between the initial sale of a vehicle and the completion of its first oil change. If during an oil change service, a technician fails to remove the existing drain plug gasket before installing a new gasket, it is likely that a proper seal between the drain plug and the oil pan will not be made. An improper seal between the drain plug and oil pan could lead to the backing out on the drain plug, resulting in the sudden loss of oil while driving. Additionally, the provided examples of oil pan cracks were localized to the immediate vicinity of the oil drain plug and/or appeared to be the result of direct-contact with a tool during servicing.  There is no information to support that a vehicle-based defect exists relating to the oil pan assembly, and instead the documented incidents are related to the failure to follow the proper maintenance procedures during oil change service. In October 2023, Hyundai published a Technical Service Bulletin (TSB) that provided detailed instructions for oil change service on its gasoline powered vehicles, specifically highlighting the need to remove and replace the existing drain plug gasket prior to reinstalling the drain plug. After a thorough review of the material submitted by the petitioner, the information already in NHTSA's possession, and the potential risks to motor vehicle safety implicated by the petitioners' allegations, NHTSA does not believe that a formal investigation is warranted. Therefore, the petition is denied. A Federal Register Notice (FRN) further detailing NHTSA’s reasons for denial of the petition will be published. The reference numbers for the complaints to NHTSA cited by the petitioner can be found in the petition submission documents in the public file for DP22-003. To review those complaints and the additional complaints ODI added to its evaluation which are cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.

​On Thursday, August 6, 2026, while driving my 2018 Hyundai Tucson on Interstate 81, the vehicle experienced sudden, severe engine vibration and a loud metallic ticking sound before losing power and stalling completely on the highway. I was stranded on the side of the highway in a high-speed traffic zone, creating an immediate and hazardous safety situation. ​Because the vehicle was completely inoperable, I was forced to pay $200 out-of-pocket to have the vehicle towed 35 miles to the nearest authorized Hyundai dealership service center. ​Upon arrival at the dealership, an on-site service technician performed an OBD-II diagnostic scan on the lot and confirmed diagnostic trouble code P1326 (Engine Knock Sensor Detection System / Connecting Rod Bearing Failure). Despite the technician confirming the presence of this critical safety defect, the dealership service desk explicitly refused to enter the diagnostic code into Hyundai’s corporate system, stating they would not process or submit the vehicle for inspection or warranty authorization for over a month. ​Hyundai Motor America Customer Care was contacted immediately and witnessed the dealership’s refusal to log the safety defect. While Corporate assigned a Case Manager, Hyundai and the dealership have continually stalled the intake process under Service Campaign 966 / T6G and refused to provide direct-bill rental transportation or loaner support while the car sits disabled on the dealer lot. ​As a direct result of this sudden highway engine failure, the manufacturer's failure to address a known safety defect, and the refusal to provide recall mobility support, I have suffered ongoing financial loss, out-of-pocket towing expenses, and forced leave from employment. I am filing this report to document the hazardous highway failure of code P1326 and the refusal of the manufacturer and dealer to process a critical safety recall intake in a timely manner. My husband is the registered owner but I am the driver.

NHTSA ID

11756421

Incident

Aug 6, 2026

My 2018 Hyundai Tucson Limited equipped with the 1.6T engine and 7-speed EcoShift Dual-Clutch Transmission (DCT) is suffering from severe, dangerous clutch judder, slippage, and sudden acceleration hesitation. This vehicle matches the exact manufacturing defects and symptoms outlined in Hyundai Technical Service Bulletin TSB 21-AT-014H, but the defect has never been properly resolved by the manufacturer.The primary safety defect occurs when accelerating from a complete stop or during low-speed maneuvers (such as yielding at a roundabout or turning at an intersection). When pressing the gas pedal, the transmission violently shudders, hesitates, and fails to properly engage the clutch pack. This creates a severe, unpredictable time lag where the engine revs but the vehicle experiences a total loss of motive power and fails to move forward.This unexpected loss of propulsion has caused multiple near-miss situations where oncoming traffic had to slam on their brakes to avoid hitting my vehicle because it stalled or lagged while pulling out. It is an immediate physical safety hazard to myself, my passengers, and other drivers on the road. The failure is completely unpredictable and significantly worsens in warm weather or during stop-and-go driving conditions.I previously presented this vehicle to an authorized Hyundai dealership to complain about this exact transmission hesitation and shuddering while the vehicle was still covered under the factory warranty window. The service department failed to properly log, diagnose, or repair the failing double clutch pack at that time. Because the defect was reported within the warranty period and never corrected, the safety hazard has persisted and deteriorated to the point where the vehicle is now unsafe to operate in normal traffic. Hyundai is currently refusing to cover the full cost of this safety-related transmission failure.

NHTSA ID

11755158

Incident

Aug 4, 2026

My car had a lot of trouble accelerating it’s delayed

NHTSA ID

11753308

Incident

Jan 1, 2026

The engine has been consuming oil, where we were adding at least a quart of oil between oil changes. We noticed the vehicle would shake like it was going to die while idling at a stop light or in a drive through. Recently my husband was driving home from work on a busy highway and the vehicles check engine light started blinking on and off. He pulled over and had the vehicle towed. The oil consumption made the vehicle throw a rod and damage the engine. Now we are needing to replace the engine.

NHTSA ID

11752813

Incident

Jun 29, 2026

Incident Summary: On 07/16/2026, my 2018 Hyundai Tucson experienced a severe engine failure resulting in sudden knocking sound from engine and stopped in middle of road. This sudden failure while operating the vehicle created an immediate safety risk on the roadway. ​The vehicle was taken to Rick case Hyundai on 07/22/2026 , where diagnostics confirmed on 07/24/2026 internal engine damage tied to connecting rod bearing wear—a known, widespread safety hazard affecting Hyundai 2.0L Nu GDI engines. ​Reason for Complaint: Hyundai Motor America denied warranty coverage and engine replacement, claiming that Service Campaign 966 / Knock Sensor Detection System (KSDS) software had not been installed prior to the failure. ​The KSDS update is a software monitoring/warning tool, not a mechanical fix or routine maintenance requirement. Missing a software patch does not cause physical connecting rod bearing failure. Hyundai is using missing software updates to systematically deny coverage for known, dangerous engine defects. ​I am reporting this incident because sudden engine stalling on public roads poses a severe crash hazard, and Hyundai should not be permitted to avoid addressing safety-critical mechanical failures based on procedural software campaign exclusions.

NHTSA ID

11752633

Incident

Jul 16, 2026

While driving my 2018 Hyundai Tucson Limited 1.6L Turbo with the 7-speed EcoShift dual clutch transmission (DCT), the vehicle has repeatedly failed to engage and hold gears, resulting in loss of motive power in traffic. Diagnostic scanning retrieved codes P074B (Unable to Engage Gear 3), P074B71 (Unable to Select 3rd Gear), P074B07 (Gear Dropped Out of 3rd Gear), P092177 (1st Gear System Referencing Failure), and P0921 (Gear Shift Forward Actuator Circuit Range/Performance). A Hyundai dealer diagnosed the failure as requiring transmission replacement at approximately 93,000 miles. This is the same 7-speed DCT and the same failure mode addressed by NHTSA Campaign 16V628000 (Hyundai Recall 149) and Hyundai Service Campaign T1B, which covered 2016–2017 Tucson vehicles but excluded the 2018 model year despite using the same transmission. Hyundai has acknowledged this defect in 2018 vehicles through TSB 21-AT-014H and TSB 22-AT-007H, which prescribe a TCU software update, but issued these as service bulletins rather than a recall, so owners were never notified. When I requested the TSB software update, the Hyundai dealer refused to perform it. This defect creates a serious safety hazard: the vehicle can drop out of gear or fail to accelerate without warning while in traffic, increasing the risk of a crash — the identical hazard NHTSA cited in granting recall 16V628000. I request that NHTSA review whether the existing recall scope should be expanded to include 2018 Tucson vehicles.

NHTSA ID

11748939

Incident

Jun 1, 2026

Car shaking, oil is burning , and drive hard. Engine and, oil light is now appearing.

NHTSA ID

11748351

Incident

Jun 23, 2026

-Very high oil consumption. Going through a little over a quart very 900-1000 miles. Has a GDI turbo engine. -Transmission issues. Has a dual clutch transmission that slips.

NHTSA ID

11745205

Incident

Jun 18, 2026

Certain Santa Fe (TMA), Santa Fe Sport (AN), Sonata (LFA), and Tucson (TL) vehicles equipped with Theta II engines may exhibit elevated engine-out emissions. The California Air Resources Board has determined that these vehicles may be releasing air pollutants which exceed Federal and California standards.

Certain Santa Fe (TMA), Santa Fe Sport (AN), Sonata (LFA), and Tucson (TL) vehicles equipped with Theta II engines may exhibit elevated engine-out emissions. This bulletin provides instructions for updating the Engine Control Module (ECM) to address this condition.

Following completion of Service Campaign 9C2 (Theta II Emissions Improvement), certain vehicles may exhibit a brief hesitation or rough shifting condition during cold start operation. If present, this condition is expected to occur only within approximately the first 1-3 minutes after engine start, while the catalyst is reaching its normal operating temperature.

Following completion of Service Campaign 9C2 (Theta II Emissions Improvement), certain vehicles may exhibit a brief hesitation or rough shifting condition during cold start operation. If present, this condition is expected to occur only within approximately the first 1-3 minutes after engine start, while the catalyst is reaching its normal operating temperature.

Certain Hyundai vehicles with exterior white paint may exhibit peeling or bubbling on metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. The paint warranty coverage for affected vehicles has been extended to 10 years/unlimited miles from the date of original retail delivery or date of first use and is valid for original and subsequent owners. The warranty extension does not apply to any vehicle that has ever been declared a total loss or sold for salvage by a financial institution or insurer or has a branded or similar title under any state’s law.

Some Hyundai vehicles with exterior white paint may exhibit peeling or bubbling on metal body panels: hood, fender(s), roof, door(s), quarter panel(s), and tailgate/trunk. The paint warranty coverage for affected vehicles has been extended to 10 years/unlimited miles from the date of original retail delivery or date of first use and is valid for original and subsequent owners.