1998 Kia Sportage

A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME.REVIEW OF THE WARRANTY DATA REVEALED ELEVATED TANK LEAKAGE EXPERIENCE IN VEHICLES PRODUCED FROM JUNE 1999 TO OCTOBER 2000.ANALYSIS OF COMPLAINTS AND WARRANTY CLAIMS IDENTIFIED MULTIPLE CAUSES AND ORIGINS OF FUEL TANK ASSEMBLY LEAKAGE.THE MAJORITY OF COMPLAINTS INVOLVE NON-SPECIFIC ALLEGATIONS OF FUEL LEAKAGE WHERE MORE THAN ONE FUEL SYSTEM COMPONENT WAS REPLACED.ODI'S ANALYSIS FOCUSED ON LEAKS OCCURRING ON THE UNDERSIDE OF THE TANK DUE TO CORROSIVE FAILURE CAUSED BY DISRUPTION OF THE PROTECTIVE PVC COATING.THE ANALYSISINDICATES THAT SUCH LEAKS ARE RARE AND DO NOT SHOW EVIDENCE OF AN INCREASING TREND. ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES. SEE DOCUMENT FILE FOR ADDITIONAL INFORMATION REGARDING THIS RESUME.

RQ02-013 WAS OPENED TO ASSESS THE SCOPE AND ADEQUACY OF RECALL 99V-325, WHICH INVOLVED MODIFICATIONS TO THE ENGINE FUEL INJECTION WIRE HARNESS (HARNESS).VEHICLES PRODUCED AFTER THE RECALL POPULATION HAVE SHOWN NO SIGNS OF A DEFECT TREND.THE MAJORITY OF RECALL REMEDY FAILURES IDENTIFIED WERE REPAIRED WITHIN ONE DAY OF THE INITIAL WORK.SUBSEQUENT FAILURE EXPERIENCE IS MINIMAL (249/55,548 VEHICLES REMEDIED).FIELD DATA SHOW NO INDICATION OF AN ONGOING CONCERN: OF 627 POST-RECALL STALLING-RELATED WIRE HARNESS WARRANTY REPAIRS, ONLY SEVEN OCCURRED IN 2003.CONSUMER COMPLAINTS AND FUEL INJECTION WIRE HARNESS SALESHAVE DECLINED SINCE 2001.ODI HAS RECEIVED A TOTAL OF TWELVE POTENTIALLY RELEVANT CONSUMER COMPLAINTS SINCE 2001.UNDER THESE CIRCUMSTANCES, FURTHER EXPENDITURE OF AGENCY RESOURCES IS NOT JUSTIFIED.THE RECALL QUERY IS THEREFORE CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY WILL TAKE FURTHER ACTION IN THE FUTURE IF CIRCUMSTANCES WARRANT.

BY LETTER DATED AUGUST 25, 2002, KIA ADVISED NHTSA THAT THE SUBJECT VEHICLES WILL BE RECALLED.SPECIFIC CORRECTIVE ACTION TO BE TAKEN BY KIA HAS NOT BEEN REPORTED TO NHTSA AT THIS TIME.THE SAFETY RECALL PROGRAM HAS BEEN ASSIGNED CAMPAIGN NO. 02V-216.

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RIGHT REAR FRAME RUSTED THROUGH COMPLETELY STABLIZER RUSTED OFF FRAME

NHTSA ID

10980298

Incident

Apr 14, 2017

MY STEERING COLUMN DOESN'T LOCK WHEN I TURN OFF THE ENGINE. IT HAS ALSO STARTED FAILING TO START BUT WHEN WE JUMPSTART IT IT RESPONDS IMMEDIATELY. I HAVE LEARNED; THAT SOMETIMES IF I ROCK IT OR PUSH IT A FEW FEET IT WILL START RIGHT UP TOO. IT ACTS ALMOST LIKE A VAPOR LOCK BECAUSE THE ENGINE IS WARM AND JUST DOESN'T START AFTER HAVING SET FOR AN HOUR. ALMOST LIKE A SHORT OR DISCONNECT. ADDITIONALLY THE BLOWER MOTOR SEEMS TO HAVE DIED TOO. HEAT/AC WORKS, JUST DOESN'T DISTRIBUTE. I'M WONDERING IF THERE'S A RECALL ON EITHER OF THESE SINCE THEY SEEM TO BE ELECTRICAL OR WIRING HARNESS ISSUES.

NHTSA ID

10781260

Incident

Oct 9, 2015

Mileage

170,000 mi

REAR FRAME RUST/ROT IS INCREDIBLY EXCESSIVE. NOTICED TODAY WHILE CHECKING TIRE PRESSURE. ENTIRE UNDERSIDE OF FRAME IS COMPLETELY RUSTED THROUGH. REAR CROSS MEMBER IN TERRIBLE SHAPE. VISIBLE DETERIORATION HAPPENED QUICKLY. PURCHASING THE CAR IN 2012 THERE WAS NO SIGN OF ROT ON THE FRAME. NOW I FEEL UNCOMFORTABLE DRIVING THE CAR, OR SELLING IT TO SOMEONE ELSE FOR THAT MATTER. AS A MECHANICAL ENGINEER, THE INTEGRITY OF THE SQUARE TUBE FRAME IS COMPROMISED TO THE POINT THAT SAFETY IN A REAR END COLLISION IS IN QUESTION, ANY KIND OF TRAILER LOAD WOULD BE IMPOSSIBLE AND UNSAFE. REALLY A DANGER TO THE GENERAL PUBLIC BECAUSE IT COULD FAIL AT ANY TIME. *TR

NHTSA ID

10622399

Incident

Aug 13, 2014

Mileage

175,000 mi

I CANNOT FASTEN MY SEATBELT BECAUSE IT WILL NOT EXTEND. I WENT TO POWER KIA IN SALEM, OR AND THEY WILL NOT REPAIR IT UNLESS I PAY FOR REPAIRS. SEEING HOW THIS IS A PRODUCT DEFECT CAUSING A SAFETY ISSUE, I FEEL THE MANUFACTURE SHOULD BE RESPONSIBLE FOR THIS, ESPECIALLY BECAUSE IT IS THE LAW TO FASTEN THE SEAT BELTS. PLEASE LET ME KNOW WHAT TO DO. *TR

NHTSA ID

10522187

Incident

Jun 10, 2013

Mileage

157,000 mi

THIS IS A REPEAT OF CONFIRMATION NO. 10514519, BUT WITH "WAS THERE AN INJURY OR FATALITY? MARKED "YES" ABOVE. DRIVER AND PASSENGER SCALDED WITH BOILING RADIATOR FLUID WITH FOOT ON PEDAL, HAD TO KEEP FOOT ON PETAL TO GET OFF ROAD. ON MAY 30, 2013, AT APPROX. 4:30PM EDT, I WAS DRIVING MY 1998 KIA SPORTAGE ON THE GARDEN STATE PARKWAY NORTH, JUST AFTER ENTERING THE HIGHWAY AT EXIT 98 IN WALL, NJ. THE AIR CONDITIONER HAD NOT BEEN WORKING WELL. THE LOCAL TEMPERATURE WAS IN THE HIGH 90S, NEAR 100 DEGREES. I HAD A PASSENGER IN THE FRONT PASSENGER SEAT. SUDDENLY, ANTI-FREEZE SMOKE CAME OUT OF THE DASHBOARD VENTS, THEN, HOT SCALDING ANTI-FREEZE BEGAN FALLING ON MY RIGHT FOOT AS IT WAS ON THE ACCELERATOR PEDAL. AT THE SAME TIME, THE FRONT-SEAT PASSENGER WAS ALSO GETTING SCALDED. IN MY CASE, I SUSTAINED A 1ST TO 2ND DEGREE BURN ON MY RIGHT SMALL (PINKY) TOE, WHICH WAS BLISTERED. IT WAS FORTUNATE THAT I WAS ABLE TO GET OFF AT THE MONMOUTH SERVICE AREA AT MILEPOST 100 OF THE GARDEN STATE PARKWAY IN WALL, NJ. MY VIEW IS THAT THIS IS A SERIOUS SAFETY ISSUE CAUSED BY DESIGN OVERSIGHT, NOT MERELY A MAINTENANCE ISSUE ON A OLD CAR. FOR EXAMPLE, IF A HEATER CORE BREAKS AND DOES NOT HEAT, THAT IS A MAINTENANCE PROBLEM. HOWEVER, IF IT BREAKS AND AN UNEXPECTED DRIVER GETS HURT, AND COMPOUNDED, LOSES CONTROL OF THE VEHICLE, AND MOREOVER, HAS TO PUT HIS FOOT BACK ONTO THE ACCELERATOR PEDAL TO CONTROL THE CAR IN A HOT-LIQUID STREAM, THIS IS AN UNACCEPTABLE SAFETY CONDITION DUE TO FAILURE TO SAFELY CONTAIN HOT LIQUIDS. *TR

NHTSA ID

10514551

Incident

May 30, 2013

Mileage

60,000 mi

DRIVER AND PASSENGER SCALDED WITH BOILING RADIATOR FLUID WITH FOOT ON PEDAL, HAD TO KEEP FOOT ON PETAL TO GET OFF ROAD ON MAY 30, 2013, AT APPROX. 4:30 PM EDT, I WAS DRIVING MY 1998 KIA SPORTAGE ON THE GARDEN STATE PARKWAY NORTH, JUST AFTER ENTERING THE HIGHWAY AT EXIT 98 IN WALL, NJ. THE AIR CONDITIONER HAD NOT BEEN WORKING WELL. THE LOCAL TEMPERATURE WAS IN THE HIGH 90S, NEAR 100 DEGREES. I HAD A PASSENGER IN THE FRONT PASSENGER SEAT. SUDDENLY, ANTI-FREEZE SMOKE CAME OUT OF THE DASHBOARD VENTS, THEN, HOT SCALDING ANTI-FREEZE BEGAN FALLING ON MY RIGHT FOOT AS IT WAS ON THE ACCELERATOR PEDAL. AT THE SAME TIME, THE FRONT-SEAT PASSENGER WAS ALSO GETTING SCALDED. IN MY CASE, I SUSTAINED A 1ST TO 2ND DEGREE BURN ON MY RIGHT SMALL (PINKY) TOE, WHICH WAS BLISTERED. IT WAS FORTUNATE THAT I WAS ABLE TO GET OFF AT THE MONMOUTH SERVICE AREA AT MILEPOST 100 IN WALL, NJ. MY VIEW IS THAT THIS IS A SERIOUS SAFETY ISSUE CAUSED BY DESIGN OVERSIGHT, NOT MERELY A MAINTENANCE ISSUE ON A OLD CAR. FOR EXAMPLE, IF A HEATER CORE BREAKS AND DOES NOT HEAT, THAT IS A MAINTENANCE PROBLEM. HOWEVER, IF IT BREAKS AND AN UNEXPECTED DRIVER GETS HURT, AND COMPOUNDED, LOSES CONTROL OF THE VEHICLE, AND MOREOVER, HAS TO PUT HIS FOOT BACK ONTO THE ACCELERATOR PEDAL TO CONTROL THE CAR IN A HOT-LIQUID STREAM, THIS IS AN UNACCEPTABLE SAFETY CONDITION DUE TO FAILURE TO SAFELY CONTAIN HOT LIQUIDS. *TR

NHTSA ID

10514519

Incident

May 30, 2013

Mileage

60,000 mi

EXTREME CORROSION AT REAR OF FRAME WHERE AXLE IS SUPPORTED READY TO COLLAPSE AND WILL REQUIRE REMEDIATION TO PREVENT FRAME FAILURE. *TR

NHTSA ID

10511776

Incident

May 13, 2013

Mileage

70,000 mi

FUEL TANK IS LEAKING, WIDESPREAD PROBLEM, KIA WILL ONLY REPLACE TANK IF THE LEAK IS ON THE VERY BOTTOM OF TANK. THEY ARE SAYING MINE IS LEAKING AT THE SEAM. I VERY DANGEROUS PROBLEM NO MATTER WHERE THE TANK IS LEAKING. I ONLY HOPE NOONE HAS A FIRE BECAUSE OF IT. I HAVE TO PAY THE EXTREMELY EXPENSIVE BILL. I WAS TOLD NOT ONLY DO I NEED THE TANK I WILL NEED THE FUEL PUMP ASSEMBLY ALSO AND POSSIBLY MORE PARTS. THE TOTAL APPROXIMATELY $1000.00 TO HAVE INSTALLED. THIS IS BS AN OUTRAGE. HAD I KNOWN THE PROBLEM WITH THE KIA'S I WOULD NEVER HAVE PURCHASED IT. *TR

NHTSA ID

10429999

Incident

Oct 12, 2011

TECHNICAL SERVICE BULLETIN: INFORMATION FOR HEADLAMP CONDENSATION AND MOISTURE - This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information relating to some Kia models that may exhibit fogging, condensation, and/or moisture inside a headlamp assembly. Generally, a fogging condition is considered normal and can be eliminated by turning on the headlamps with the engine running for up to 30 minutes or during normal driving conditions. Headlamp assembly replacement WILL NOT be necessary in most cases.

PITSTOP - ENGINE COMPONENT RE-USE GUIDELINES - In general, parts and components removed during engine repairs should be considered serviceable, and should be thoroughly cleaned and transferred to the new engine.

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners, which are designed to lock into place once fully attached, are utilized in various Kia models and are strictly intended for ?one time use.? Some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.? It is critical for technicians to be aware that ALL such locking fasteners, regardless of type, are for ?one time use? only.

TSB: MANDATORY REPLACEMENT OF LOCKING/SECURITY HARDWARE - By design, certain fasteners utilized in various Kia models are strictly intended for ?one time use?. Though not limited to the following, some examples are: axle shaft nuts with stake collar, cotter pins, washers with locking tabs and other similar hardware, including threaded fasteners with pre-applied ?thread-locking adhesives.?

KIA: ALL MODELS. ARTICLE PROVIDES INFORMATION RELATING TO THE IMPROVED DURABILITY OF BULB LIFE FOR REAR COMBINATION BULB; REAR STOP LAMP/TAIL LAMP BULB UTILIZED ON MULTIPLE KIA MODELS. *PE

FUEL TANK REPLACEMENT UNDER REPAIR BENEFIT PROGRAM. ON CERTAIN 1997-2000 SPORTAGES. *NJ