2003 Toyota RAV4

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles. The standard applies to hybrid and electric vehicles that have a gross vehicle weight rating of 4,536 KG or less or are defined as low-speed vehicles. The standard became fully applicable to all such vehicles manufactured on or after March 1, 2021.On January 27, 2023, NHTSA opened Defect Petition (DP) 22-005 to evaluate the subject matter described in the petition. On June 24, 2023 and as supplemented on June 25, 2023, the petitioner notified NHTSA he was withdrawing his petition. The petitioner indicated that, based on his review of data, there is no justification for asserting potential benefits that could be derived from actions sought by my petition. Based on the petitioner's withdrawal, DP22-005 is closed. Closure of this DP does not represent a determination by NHTSA regarding the subject matter of the petition.

The contact owns a 2003 Toyota Rav4. The contact stated while driving approximately 30 MPH and at various speeds, the transmission slipped out of the intended gear. The contact stated that after depressing the accelerator pedal, the engine would rev before the transmission would jolt into gear. The contact stated that the check engine warning was illuminated. The contact had driven the vehicle to an independent mechanic, where it was diagnosed and determined that the Electronic Control Module needed to be replaced. The vehicle had not been repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 103,000.

NHTSA ID

11547851

Incident

Jun 2, 2023

Mileage

103,000 mi

The vehicle is very delayed shifting and will slow down without pushing the breaks

NHTSA ID

11512145

Incident

Jan 2, 2023

I DRIVE AND THE SLEEP WHILE I'M DRIVING AND THE CAN NOT CHANGE CORRECTLY THE GEAR. *TR

NHTSA ID

11329244

Incident

Jun 10, 2020

Mileage

190,000 mi

THIS CAR HAS BEEN MAINTAINED AND PRESERVED AND ONLY 84000 MILES ON IT. AND THE CAR WONT SHIFT. IT JOLTS ME OR REVS EXTREMELY HIGH AND ALSO ALMOST CAUSED ME AN ACCIDENT AS IT ALMOST SHUT DOWN ON POWER WHILE MAKING A LEFT TURN IN INTERSECTION. THE CHECK ENGINE LIGHT COMES ON AND OFF. IT'S ONLY WHILE GOING FROM 2ND TO 3RD OR SHIFTING DOWN FROM 2 TO 1ST. I HAD MY MECHANIC LOOK AT IT AND HE SAID IT'S A COMMON ISSUE WITH THE ECU TO TAKE IT TO DEALERSHIP TO REPLACE FOR FREE AND THEY WANT TO CHARGE ME 150 JUST TO EXAMINE IT.

NHTSA ID

11309385

Incident

Feb 14, 2020

Mileage

84,100 mi

TL* THE CONTACT OWNS A 2003 TOYOTA RAV4. ON SEVERAL OCCASIONS, WHILE DRIVING, THE VEHICLE FAILED TO SHIFT INTO GEAR CORRECTLY. THE CONTACT STATED THAT THE VEHICLE OCCASIONALLY FAILED TO SHIFT INTO THIRD GEAR. THE RPMS WOULD REV; HOWEVER, THE VEHICLE WOULD LOSE FORWARD MOMENTUM. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC WHO DIAGNOSED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 100,000. THE VIN WAS NOT AVAILABLE. *DT *DL *JS

NHTSA ID

11282867

Incident

Nov 7, 2019

Mileage

100,000 mi

MY TRANSMISSION STARTED RAVING UP AND SHIFTING ALL CRAZY AND TAKEN TO SCAN TO SHOW A SHIFT SELINOID B TOOK TO TRANNY SHOP WHO SAYS IT'S COMPUTER AND SEE SEVERAL POST ABOUT THIS HAPPENING TO OTHERS. I AM A GRANDMA AND I CAN'T EVEN DRIVE HIM AROUND DON'T FEEL SAFE. IT WAS DRIVING DURING THIS TIME IN THE CITY STREETS

NHTSA ID

11282552

Incident

Oct 10, 2019

Mileage

150,000 mi

I JUST BOUGHT A ONE OWNER USED 2003 RAVA4 WITH ONLY 58,000 MILES ON IT RIGHT BEFORE CHRISTMAS. I HAVE DRIVEN IT FOR ALMOST 4MONTHS NOW AND ABOUT 6 WEEKS AGO IT STARTED SHIFTING HARD GOING INTO 2ND GEAR, SOMETIMES IT JUMPS/BOUNCES. I LOOKED IT UP AND AM SEEING THAT ALOT OF PEOPLE HAVE HAD THE SOME PROBLEM AND THEY ARE SAYING IT'S THE EMC. WONDERING IF ANYONE WAS ABLE TO GET ANY HELP AT ALL OUT TOYOTA. I DO NOT KNOW IF THE PREVIOUS OWNER'S WHERE EVER MADE AWARE OF THE SITUATION & HAVE NO WAY TO CONTACT THEM. THINK IT'S PRETTY CRAZY TO HAVE TO PAY A BUNCH OF MONEY WHEN THERE IS SUCH LOW MILAGE WOULD THINK TOYOTA WOULD FIX IT.

NHTSA ID

11195650

Incident

Feb 28, 2019

ECM FAILED. ORIGINAL OWNER, VEHICLE HAS 50,991 MI. ON IT . 16 YEARS OLD. TOYOTA AWARE OF PROBLEM-- EXTENDED WARRANTY TO 10 YRS./150000. MI. CALLED TOYOTA CUSTOMER. SERVICE, STATED THAT I'M OUT OF LUCK. ORIGINAL PART CLEARLY DEFECTIVE. CONSIDERATION SHOULD BE EXTENDED BECAUSE OF EXTREMELY LOW MILEAGE. COST WILL BE $2000.00 OR MORE. VEHICLE WAS MOVING WHEN EXPERIENCED UNCONTROLLED SHIFTING IN TRANSMISSION. CLEARLY A SAFETY ISSUE.

NHTSA ID

11182823

Incident

Feb 13, 2019

Mileage

50,991 mi

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.

The condition known as acid rain is caused by airborne chemicals or particles in the atmosphere, which mix with rainwater, nighttime dew, or high humidity to form acidic compounds. If these contaminants settle and remain on a painted vehicle surface, especially the horizonal areas of the hood, roof, and decklid, significant damage can occur. This damage is the result of actual etching of the paint and appears as pitting or water spots. As acid rain droplets on the vehicle surface evaporate, the concentration strength of the acid increases, causing deeper and more rapid damage. This evaporation and corrosive action also occur more rapidly on dark colored cars as direct sun heat increases. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. In areas known for high frequency and/or concentration of acid rain, frequent vehicle washing during high heat or humidity periods will minimize the potential for paint damage caused by acid rain. It is further recommended that either reverse osmosis or deionized water be used to prevent water spotting.

Acid rain results from rainwater or other airborne moisture that become acidic due to industrial chemical impurities in the atmosphere. If these acidic compounds settle on an exposed vehicle, especially the horizontal areas such as the hood, roof, and decklid, significant damage to the painted surfaces can occur. Acid rain damage can typically be identified on vehicles by the presence of stains on the paint surface that resemble hard water spots. Unlike water spots however, acid rain damage cannot be removed by regular washing procedures. Also, because acid rain can etch and soften the paint, normal buffing or polishing repair procedures should not be attempted. This can cause further damage and result in visible depressions in the paint surface. The following are the three major categories of acid rain damage: •Minor damage: requires only buffing to repair. •Moderate damage: usually requires neutralizing, color sanding, and buffing. •Severe damage: extending beyond 1/2 mil of clearcoat on a pearl, metallic, or solid color, requires neutralization, sanding, and repainting. In cases where acid rain damage is minor, neutralization and buffing with a liquid-type paint finessing product may provide an adequate repair. Only specially formulated products outlined in this bulletin should be used for that purpose. Unfortunately, other than minor damage, there is no simple method of determining the actual extent (depth) of acid penetration other than color sanding a representative affected area until there is no visible etching or depressions, followed by measuring the amount of paint removed with either a magnetic or digital-type film thickness gauge. The procedures in this bulletin are intended for use by qualified body/paint technicians and should not be attempted by inexperienced personnel. It is the dealer’s responsibility to protect and maintain the quality of the vehicle’s paint finish after receipt at the dealership prior to the first sale. Perform frequent vehicle washing, as often as daily, during high heat and humidity periods to minimize the potential for paint damage due to acid rain exposure. This is especially important in geographical areas known for high frequency and concentration of acid rain and industrial fallout.

Toyota vehicles are currently protected with RapgardTM protective film designed to protect the horizontal painted surfaces. This material protects from acid rain, environmental fallout, and rail contamination. Follow the Removal Procedure in this bulletin to remove the RapgardTM protective film within 90 days from initial application.

Vehicles may occasionally be subjected to contamination by airborne iron particles shed from railroad tracks, train wheels, exposure to heavy machinery facilities, grinding, welding, etc. This type of contamination can be identified by the presence of small, red or brown particles on the paint surface. These particles are often difficult to see on dark color paints but can be easily felt when brushing a hand across horizontal body surfaces such as the hood, roof, or deck lid. Follow the Repair Procedure in this bulletin to clean vehicles that may have been subjected to contamination by airborne iron particles such as rail dust during rail transportation or extended storage near industrial areas.

To prevent brake rotor rust from forming during transportation and storage, wheel film will be used instead of a cardboard type of anti-rust cover. The purpose of the wheel film is to shield the disc brake rotor from weather elements and initial rust before the vehicle is delivered to the customer. Consequently, the film should remain on the wheel for as long as possible.