2022 Toyota RAV4

Re: Formal complaint — dealer billed for unperformed work, uncompleted Special Service Campaign 26TC03, $6,000 transmission quote with zero diagnostic codes, lifetime powertrain warranty not honored On RAV4 stalled while I was driving. I brought it to the above dealer. The service advisor told me a sensor was replaced. It was not: the mass air flow sensor in the vehicle is dust-covered with inspection paint marks and is clearly not new (photo attached). Worse, the advisor's own TIS screenshot shows Special Service Campaign 26TC03 — Incorrect Mass Air Flow Sensor Reading — with Completion Status: NOT COMPLETED on my VIN. The campaign was never performed, yet work was represented as done. The dealer is now pushing a $6,000 transmission replacement, which I declined. Their own diagnostic scan shows 0 engine codes and 0 transmission codes — there is no diagnostic basis for this recommendation. The vehicle carries a lifetime powertrain warranty; the dealer has not filed a warranty claim and has provided no written denial citing a specific exclusion. I am requesting that Toyota: 1. Open a case and assign a regional case manager; 2. Investigate this dealer's representation of completed campaign/warranty work versus the TIS record and photographic evidence; 3. Ensure the [XXX] remedy is properly completed on my VIN at no charge; 4. Confirm how the lifetime powertrain warranty claim is being handled. Attachments: repair order / $6,000 estimate, sensor photograph, advisor's TIS screenshot, advisor's scan results, warranty contract. I expect a written [XXX] [XXX] [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11774811

Incident

Jul 16, 2026

The high-voltage rear traction motor cable floor wire harness on my 2022 Toyota RAV4 Hybrid has experienced severe corrosion, which has severely degraded the high-voltage electrical shielding. This defect has created immediate electromagnetic interference (EMI), causing violent, deafening static noise on the AM radio ONLY when the vehicle is in motion (accelerating/driving). Toyota National Headquarters is well aware of this systemic defect under Customer Support Program (CSP 22TE09) and Limited Service Campaign (25TD01). However, the authorized dealership, Empire Toyota of [XXX], has repeatedly denied warranty coverage using unscientific diagnosis ("FM radio is fine, so the cable is fine") and refused to perform a proper road test or insulation resistance test. Furthermore, Toyota Brand Engagement Center (Corporate Case #XXX) has neglected my safety concerns and failed to enforce corporate policy on the uncooperative dealership INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ID

11770661

Incident

Aug 28, 2026

The contact owns a 2022 Toyota Rav4. The contact stated that the infotainment system continuously rebooted at startup and while driving. Additionally, the contact stated that while reversing, the rear-view camera image was brief and intermittent. The vehicle was taken to the dealer for a diagnostic test; however, the error message "System Access Denied" was retrieved. The dealer determined that the infotainment system needed to be replaced. The manufacturer was notified of the failure by phone and confirmed the assessment of the dealer. The failure mileage was approximately 53,800.

NHTSA ID

11769562

Incident

Sep 28, 2026

Mileage

53,800 mi

Sunroof shattered after a loud bang noise. No vehicles around.

NHTSA ID

11769219

Incident

Oct 6, 2026

The contact’s uncle owns a 2022 Toyota Rav4. While the uncle was driving approximately 65 MPH, the vehicle suddenly stalled. During the failure, the instrument panel remained illuminated, but the vehicle failed to restart. The vehicle was later towed to the local mechanic who was unable to determine the cause of the failure. While with the local mechanic the vehicle was restarted and operated normally. The vehicle was immediately driven to the local dealer who was unable to determine the cause of the failure. The failure mileage was 10,000.

NHTSA ID

11769099

Incident

Oct 2, 2026

Mileage

10,000 mi

The contact owns a 2022 Toyota RAV4. The contact stated that while driving at an undisclosed speed, there was an abnormal sound coming from the front driver's side door. The contact inspected the vehicle and became aware that there was water in the door panel. In addition, the contact later became aware that there was water inside the passenger's side front door panel. The dealer was contacted by phone and made aware of the failure. The vehicle was taken to the dealer, but it was not inspected. The contact was informed that the failure was not covered under warranty.

NHTSA ID

11766084

Incident

Aug 22, 2026

Idling, received a warning of "engine stopped. steering power low". Trying to restart the car - it would start up then immediately shut down w/ the same error. Letting it sit for 15 minutes allowed it to reset and start again. It was raining at the time, wind shield wipers were on if that matters.

NHTSA ID

11761876

Incident

Sep 3, 2026

While driving at highway speeds, the moonroof suddenly and spontaneously exploded without being struck by any visible road debris or external objects. After safely pulling over and shutting the vehicle off to assess the damage, the car now refuses to start or crank. The electrical system and interior/dashboard lights still power on normally, but the ignition will not engage to drive the vehicle.

NHTSA ID

11761754

Incident

Sep 2, 2026

In wet conditions, water contacting the radiator in the subject vehicles after idling for an extended period can create steam that can cause an incorrect engine sensor reading. This can lead to a warning light, a rough-running engine, or a potential engine stall while idling or operating at low speeds.

TECHNICAL INSTRUCTIONS FOR EMISSION NONCOMPLIANCE RECALL 26TC03 Certain 2022 – 2025 Model Year RAV4 Incorrect Mass Air Flow Sensor Reading

TECHNICAL INSTRUCTIONS FOR EMISSION NONCOMPLIANCE RECALL 26TC03 Certain 2022 – 2025 Model Year RAV4 Incorrect Mass Air Flow Sensor Reading

In wet conditions, water contacting the radiator in the subject vehicles after idling for an extended period can create steam that can cause an incorrect engine sensor reading. This can lead to a warning light, a rough-running engine, or a potential engine stall while idling or operating at low speeds.

TECHNICAL INSTRUCTIONS FOR EMISSION NONCOMPLIANCE RECALL 26TC03 Certain 2022 – 2025 Model Year RAV4 Incorrect Mass Air Flow Sensor Reading

Some customers may experience a rough running engine with a MIL ON P140018 DTC. Upon further inspection, a loose C90/C27 connector pin at the EGR valve may be found. To correct this concern, please reference the repair section of this TSB.